High Shear Mixer Plants

Manufacturer of a wide range of products which include parafin wax emulsion plant, batch high shear mixer, wax emulsion processing plant, sles dilution system, xanthan gum mixer and silicone emulsion processing plant.

Parafin Wax Emulsion Plant

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₹ 1280000 / Piece Get Latest Price

Product Brochure
ApplicationSpecialty chem
Plant capacity1000 kg/hr
Plant typeProduction plant
Process typeBatch
Contact materialSS316
Automation gradeSemi automatic
Power load50 kW
Service scopeConsultancy
MakeFPS

Minimum order quantity: 1 Piece

We FLUID PROCESS SOLUTIONS is the leading and renowned name in providing best in class High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

We are the leading SUPPLIER of High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

We are the DEALER of High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

Our well facilitated infrastructural unit enables us to make a highly qualitative High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc which is developed by making use of excellent quality components.

With the aid of our trained professionals, we are able to provide an extensive range of High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

Batch High Shear Mixer

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₹ 200000 / unit Get Latest Price

Product Brochure
Capacity2000 Liters
MaterialStainless Steel
Usage/ApplicationPaint Factory
Voltage380 V
Speed2880 RPM

FPS provides a range of High Shear Disperser widely used for high shear dispersion applications catering to a wide range of industries and applications.


Disperser range is designed for Dispersion or Mixing of different Rheology Behaviour Exhibiting Products and its primary Purpose is to incorporate powders into liquid and break down particle Agglomerates to produce a Fine Dispersion.


Running at tip speeds up to around 25 m/s, the open disc blade of the High Speed Disperser generates vigorous flow and a characteristic vortex into which Powders or any Dry Ingredients are added for quick Dispersion. This classic mixer can handle Product viscosities from 1 cps to up to 50,000 cps.


Features :

  1. Mounting: Tank Mounted/Floor Mounted/Platform Mounted.
  2. Fixed Speed or Inverter (VFD) for Variable Speed.
  3. Standard TEFC or Explosion Proof Motors
  4. Air/Oil Operated Hydraulic Lift for Processing on Heights.
  5. Standard and Vacuum Models.
  6. Process Vessels Restraining Grasps or Belt System.
  7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

Wax Emulsion Processing Plant

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₹ 460000 / Piece Get Latest Price

Product Brochure
Production capacity500 L/hr
ApplicationTextile emulsion, Chemical emulsion, Cosmetic emulsion, Lube oil emulsion
Plant typeSemi automatic
Mixer typeInline mixer
Plant materialSS316
Heating typeElectrical
Automation GradeSemi-Automatic
Capacity200 LPH
Power load20 kW
Control panelPush button
Usage/ApplicationPaint
DriveElectric
MaterialStainless Steel
Phase3 Phase
Voltage220 V
Frequency50 Hz
FPS Wax Emulsion Mixers Homogenizer works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency.
Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request

Parafin Wax Emulsion Plant

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₹ 1280000 / Piece Get Latest Price

Product Brochure
ApplicationWax Emulsion Plant
Plant capacity1000 kg/hr
Plant typeProduction plant
Type of Chemical PlantBitumen Emulsion Plant
Process typeBatch
Contact materialSS304
Output Capacity5 tons/day
MaterialStainless Steel
Power Consumption20 HP
Automation GradeSemi Automatic
FinishingPolished
Power load50 kW
Usage/ApplicationIndustrial
Voltage220 V

FPS provides a range of Parafin Wax Emulsion Plant for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

  • Type: Two- Stage, Four Stage
  • Process: Batch Type/ Continuous Type
  • Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
  • Capacity: up to 20 Tons Per Hour (TPH)
  • M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
  • Sealing Mechanism: Specially Impregnated Gland Packing
  • Mounting: Sturdy frame for rigid support

SLES Dilution System

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₹ 1000000 / Piece Get Latest Price

Product Brochure
Motor Power7.5 HP
Flow Capacity1 m3/hr
Number Of Stages2 stage
Contact MaterialSS 316
ApplicationChemical, Sauces, Cosmetic, Emulsion, Dairy, Agro Chemical
MaterialStainless Steel
Seal TypeSingle mechanical
Country of OriginMade in India
GradeSemi-Automatic
MakeIndia

FPS SLES Dilution Plant is specially designed indigenous unit for a complete process involved for processing of concentrated SLES (70%) to dilute SLES (27%).



Salient Features:

  • Batch Volumes: up to 2000 Litres
  • O. C: S. S-304/S. S-316L
  • Vacuum Processing unit to prevent foaming of SLES
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.



Process:

  • Desired amount of water is pumped into the SLES dilution vessel based on the batch size.
  • Vacuum is created in the vessel to prevent foaming while SLES mixing.
  • The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable homogeneous solution with super fine texture.
  • SLES is dosed at a controlled rate directly into the multi-stage mixer and the circulation continues in the vessel.
  • Once the required volume of SLES is dosed, the prepared batch is pumped to the buffer storage vessel

Xanthan Gum Mixer

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₹ 250000 / unit Get Latest Price

Product Brochure
GradeIndustrial Grade
MaterialStainless Steel
Automation GradeAutomatic
Phase3 Phase
Capacity8000 L
BrandFPS
Power SourceElectric
Warranty1 Year

FPS provides a tailor designed range of vessels comprising of a compatible mixing systems based on the application.

  • Mounting: Fixed Type with Legs/Portable Type with Castor brake wheels
  • O.C : S.S. 304, S.S. 316L
  • Capacity: up to 1000 Liters
  • Mixing Type: Top Mounted High Shear Homogenizer with Portable stand or mounted on vessel
  • Top Lid: No Lid, Sealed Lid, Open-able Lid



Applications:

  1. Starch Solution
  2. Xanthum Gum Solution
  3. Pectin Solution
  4. Sugar Solution
  5. Glucose Solution

Silicone Emulsion Processing Plant

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₹ 280000 / Piece Get Latest Price

Product Brochure
Production capacity1000 L/hr
Mixer typeHomogenizer
Plant materialSS304
Heating typeSteam jacket
Capacity200 TPH
Power Consumption7HP
ApplicationMixing , Emulsification
MaterialStainless Steel
Model Name/NumberFPS-IHSH
Speed2880 RPM
Phase3 Phase
Automation GradeAutomatic
Plant typeSemi automatic
FPS Silicone Emulsion Mixers Homogenizer works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency.
Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request

Stainless Steel Liquid Mixing Tank

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₹ 270000 / Piece Get Latest Price

Product Brochure
Capacity10000 L
MaterialSS
Usage/ApplicationMixing tank
BrandFPS
Phase3
Voltage220 V
Country of OriginMade in India
FLUID PROCESS SOLUTIONS is the leading and renowned name in providing best in class STAINLESS STEEL LIQUID MIXING TANK

We are the leading SUPPLIER of STAINLESS STEEL LIQUID MIXING TANK

We are the DEALER of STAINLESS STEEL LIQUID MIXING TANK
We provide the best quality of STAINLESS STEEL LIQUID MIXING TANK

We provide the large variety of STAINLESS STEEL LIQUID MIXING TANK
We deal PAN INDIA

Our well facilitated infrastructural unit enables us to make a highly qualitative STAINLESS STEEL LIQUID MIXING TANK which is developed by making use of excellent quality components.

With the aid of our trained professionals, we are able to provide an extensive range of STAINLESS STEEL LIQUID MIXING TANK/ INLINE HOMOGENIZERS / HIGH SHEAR MIXERS and many more.

Wax Emulsion Processing Plant

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₹ 2400000 / Piece Get Latest Price

Product Brochure
Automation GradeAutomatic
BrandFPS
Voltage380V
Country of OriginMade in India

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.


Polymer Modified Bitumen Plant comprises of the following:

  1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
  2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
  3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
  4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
  5. Control Panel: Electronic control system may be automatic or semi-automatic

Silcone Emulsion Processing Plant

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₹ 1280000 / Piece Get Latest Price

Product Brochure
Automation GradeAutomatic
BrandFPS
Voltage380V
Country of OriginMade in India

 

High shear mixer for adhesive and sealant manufacturing

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₹ 1260000 / Piece Get Latest Price

Product Brochure
Configuration TypeSemi-Batch
Motor Power5 HP
Mixer TypeDisintegrating Dissolving
Batch Capacity100 L
Mounting TypeCombination of Bottom & Inline
Speed Range0 1000 rpm
Power SourceElectric
MaterialSS304
AlignmentHorizontal
Lift TypeHydraulic
Capacity1000 lph
Impeller TypeDissolver Disc
Speed3000 rpm
PhaseSingle Phase
Steel GradeSS 316
ApplicationPaint, Coating, Pigment, Ink, Resin, Chemicals
Power1-100 hp
MountingFloor Mounted
MakeFPS

Minimum order quantity: 1 Piece

We FLUID PROCESS SOLUTIONS is the leading and renowned name in providing best in class High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

We are the leading SUPPLIER of High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

We are the DEALER of High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

Our well facilitated infrastructural unit enables us to make a highly qualitative High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc which is developed by making use of excellent quality components.

With the aid of our trained professionals, we are able to provide an extensive range of High speed mixers/Laboratory mixers/Inline mixers/Liquid mixers/Lab homogeniser/Tomato sauce making machine/vacuum emulsifying mixer/ointment plant/industrial stirrer/Homogenizer/Sugar syrup making machine/Vacuum mixer homogenizer/Twin shaft disperser/Cosmetic mixing vessel/Lotion manufacturing plant/High speed disperser/Bitumen emulsion plant/High shear mixers/Inline homogeniser/Paint mixing plant etc.

SLES Dilution Plant

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₹ 1690000 / Piece Get Latest Price

Product Brochure
Capacity (per Batch)1000 kg
Production capacity5000 L/hr
Material of Contact PartsStainless Steel 316
ApplicationCosmetic emulsion, Lube oil emulsion, Bitumen emulsion, Chemical emulsion, Textile emulsion, SLES 27 Dilution, Paint emulsion
Plant typeSemi automatic
Motor Power10 HP
Discharge MechanismBottom Discharge
Mixer typeHomogenizer, Inline mixer, Colloid mill, High shear
Plant materialSS316 contact
Heating typeElectrical
Blender TypeRibbon Blender
Agitator DesignSingle Ribbon
Power load20 kW
Frame MaterialStainless Steel
FeaturesHeating/Cooling Jacket
Control panelPLC HMI
BrandFPS

The SLES Dilution Plant by Fluid Process Solutions is a specialized industrial system engineered for the efficient and consistent dilution of Sodium Lauryl Ether Sulfate (SLES) from high concentrations (typically 70%) to usable process levels (27% or lower). This plant is an essential asset for manufacturers in the detergent, cosmetic, and textile industries, providing a seamless solution for creating stable emulsions and high-quality surfactants.

Constructed with high-grade Stainless Steel 316 contact parts, this plant ensures maximum corrosion resistance and chemical compatibility. It features an advanced high-shear mixing system that prevents the formation of "fish-eyes" or lumps during the dilution process, ensuring a perfectly clear and homogeneous liquid. With a production capacity of 5000 L/hr and a batch capacity of 1000 kg, it is designed to handle high-volume demands with precision.

Equipped with electrical heating and a semi-automatic control interface, the SLES Dilution Plant by Fluid Process Solutions minimizes manual labor while maximizing safety and throughput. Its versatile design also makes it suitable for processing paint, textile, chemical, and bitumen emulsions, offering a multi-functional solution for diverse manufacturing needs.

Technical Specifications & Features
Feature Specification Details
Manufacturer Fluid Process Solutions
Production Capacity 5000 L/hr
Batch Capacity 1000 kg
Material of Contact Parts Stainless Steel 316 (SS 316)
Plant Type Semi-Automatic
Heating Type Electrical Heating
Primary Application SLES 27 Dilution
Secondary Applications Paint, Textile, Chemical, and Lube Oil Emulsions
Mixing Technology High Shear Emulsification
Operation Mode Batch / Continuous Cycles
Key Performance Highlights
  • High-Shear Efficiency: Rapidly dissolves high-concentration SLES without aeration or lump formation.

  • Corrosion Resistance: SS 316 construction ensures longevity even when handling aggressive chemical surfactants.

  • Multi-Industry Use: Optimized for cosmetics, detergents, lubricants, and bitumen processing.

  • Thermal Control: Integrated electrical heating allows for precise temperature management during the emulsification phase.

Contra Rotary Agitator Mixer

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₹ 760000 / Piece Get Latest Price

Product Brochure
Application TypeChemical
Power SourceElectric
Automation GradeSemi Automatic
Capacity500 L
BrandFPS
Speed1-99 rpm
Motor Power7 kW
Voltage415 V
MaterialSS 316
Mixer TypeContra Rotary

Minimum order quantity: 1 Piece

FPS Contra-Rotary Agitator Mixer (Dual-Action Mixing)Product Overview

The FPS Contra-Rotary Agitator Mixer is the ultimate solution for processing high-viscosity products that require intensive mixing and uniform heat transfer. Unlike standard mixers, this system features two independent concentric agitators rotating in opposite directions.

The outer anchor agitator sweeps the vessel wall with precision-machined PTFE scrapers to prevent material charring, while the inner paddle or turbine agitator creates high-velocity counter-currents. This dual-action ensures that even the most viscous creams, gels, and pastes are processed without "dead zones."

Technical Specifications
Feature Specification
Material of Construction SS 316L (Contact Parts), SS 304 (Non-Contact)
Capacity Range 50 Liters to 5,000 Liters
Agitator Type 1 Outer Anchor with self-adjusting PTFE Scrapers
Agitator Type 2 Inner Counter-Rotating Paddles / High-Shear Blades
Drive System Dual Gearbox/Motor or Single Motor with Reverse Gear System
Sealing High-Grade Mechanical Seal (Single/Double)
Finish Mirror Polish (Inside < 0.4 Ra) / Matte Finish (Outside)
Key Features & Benefits
  • Superior Homogenization: The counter-rotating motion creates intense turbulence, significantly reducing mixing time for complex formulations.

  • Wall-to-Wall Scraping: The outer anchor ensures 100% of the product is moved away from the jacketed walls, optimizing heat transfer during heating or cooling cycles.

  • Variable Speed Control: Equipped with dual VFDs (Variable Frequency Drives) to independently control the RPM of both the anchor and the inner blades.

  • Vacuum-Rated Design: Optional vacuum capability for de-aeration, ensuring a smooth, bubble-free final product.

  • Hygienic Engineering: Designed following GMP standards with smooth radii and no sharp corners, making it ideal for Pharmaceutical and Cosmetic applications.

Industrial Applications

This mixer is specifically designed for products with non-Newtonian flow characteristics:

  • Cosmetics: Cold Creams, Foundations, Wax-based products, Hair Gels.

  • Pharmaceuticals: Medicated Ointments, Sterile Creams, Suppository Masses.

  • Food Industry: Chocolate mass, Peanut Butter, High-viscosity Sauces, Toffee base.

  • Chemicals: Adhesives, Specialty Resins, Polishes.

Why Choose Fluid Process Solutions (FPS)?
  1. Robust Bearing Housing: Heavy-duty design with precision-aligned shafts to handle high torque and prevent vibration during heavy-load cycles.

  2. Customizable Agitators: We offer various inner blade geometries (Pitch blade, Saw-tooth, or Radial) tailored to your specific fluid rheology.

  3. Easy Maintenance: Designed for quick disassembly of scrapers and easy access to seals, reducing operational downtime.

  4. Integrated Controls: Available with automated temperature sensors, load cells for precision batching, and high-quality electrical components.

FPS Contra Rotary Mixer, Dual Action Agitator, Anchor Scraper Mixer, High Viscosity Cream Mixer, Pharmaceutical Ointment Plant, Cosmetic Cream Mixer, SS Jacketed Contra Mixer, Industrial Food Mixer.

Digenic Processing Plant

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₹ 890000 / Piece Get Latest Price

Product Brochure
Machine TypeDigene Plant
Dosage FormOintment
Production Capacity500 kg/hr
Contact MaterialSS316L
Application AreaAyurvedic, Allopathic
Usage/ApplicationIndustrial
Phase3 Phase
MountingSkid Mounted
Capacity1500 kg/hour
GMP CompliancecGMP
Country of OriginMade in India
Automation GradeSemi-Automatic
End ProductDigenic
Power Consumption10 HP
Voltage Supply240 V

FPS provides a range of Digenic Processing Plants that include complete setup for processing a range of fruits, each having a tailor designed process specially designed on the basis of the process requirement for particular fruit. The plant specifications can be further classified as following:

  • Type: Automatic or Semi-Automatic
  • O.C : S.S. 304, S.S. 316L
  • Volume: 500 to 2,000 kg per batch

Processing Sections:
  1. Washing & Cleaning: Rotary Drum Washers/ Belt or Conveyor Washers
  2. Boiling: Tilting Kettles
  3. Crushing: Fruit Mills/Hammer Mills
  4. Pulping: Single Stage/Dual Pulper
  5. Cooking: Tilting steam jacketed kettles with agitators and scrappers
  6. Cooling: Jacketed Vessels with agitators
  7. Packaging: Filling unit followed by suitable sealing and capping


Applications:

  1. Apple Jam & Jelly
  2. Mango Jam & Jelly
  3. Blue-berry Jam & Jelly
  4. Mixed Berry Jam & Jelly
  5. Mixed Fruit Jam & Jelly
  6. Orange Jam & Jelly
  7. Pine Apple Jam & Jelly
 

Contra Rotary Agitator Mixer

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₹ 880000 / Piece Get Latest Price

Product Brochure
Application TypePharmaceutical
Power SourceElectric
Capacity200 LPH
BrandFPS
Speed2880 RPM
Usage/ApplicationIndustrial
Motor Power7 kW
Voltage415 V
MaterialStainless Steel
Mixer TypeContra Rotary
Automation GradeSemi automatic
DriveElectric
Phase3 Phase
FPS Wax Emulsion Mixers Homogenizer works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency.

Wax Emulsion Mixer Homogenizer

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₹ 700000 / Piece Get Latest Price

Product Brochure
Usage/ApplicationFood Industry
Pressure100 Bar
MaterialStainless Steel
Automation GradeSemi automatic
Country of OriginMade in India
BrandFPS
FPS Wax Emulsion Mixers Homogenizer works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency.
Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request

SLES Homogenizer Mixer

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₹ 250000 / Piece Get Latest Price

Product Brochure
Automation GradeSemi automatic
Usage/ApplicationFood Industry
Pressure100 Bar
MaterialStainless Steel
Country of OriginMade in India
BrandFPS

FPS SLES Dilution Plant is specially designed indigenous unit for a complete process involved for processing of concentrated SLES (70%) to dilute SLES (27%).


Salient Features:

  • Batch Volumes: up to 2000 Litres
  • M.O. C: S. S-304/S. S-316L
  • Vacuum Processing unit to prevent foaming of SLES
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.
  • FPS SLES High Shear Homogenizer
  • It is specially designed Multi-Stage Inline High Shear Homogenizer that is assembled in line with the SLES Dilution Vessel along with a re-circulation loop for uniform mixing, homogenizing and texture improvement.

Pure Mix Vacuum Skid

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₹ 2800000 / Piece Get Latest Price

Product Brochure
Capacity6000 L
Voltage415 V
Body MaterialStainless Steel
Finish TypePolished
Frequency50 Hz
GradeSS 316L
BrandFPS
Automation GradeAutomatic
Usage/ApplicationAyurvedic Medicine

The Pure Mix Vacuum Skid by Fluid Process Solutions is a premium, high-performance processing system engineered for the sophisticated manufacturing of sterile and air-free emulsions, creams, and high-viscosity fluids. Designed specifically for the pharmaceutical, cosmetic, and specialty chemical industries, this skid-mounted unit provides a turnkey solution for complex mixing requirements under vacuum conditions.

Constructed from superior Stainless Steel and featuring a high-capacity 6000 L vessel, the Pure Mix system excels at de-aerating products to ensure a smooth, glossy finish without the presence of micro-bubbles. The integrated high-shear homogenizer ensures particle size uniformity, while the vacuum environment prevents oxidation and contamination of sensitive active ingredients.

The Pure Mix Vacuum Skid is designed for versatility and space efficiency, featuring a compact footprint that allows for easy integration into existing production lines. With precision-engineered controls for temperature, pressure, and agitation, this system offers unparalleled consistency, making it the ideal choice for manufacturers looking to produce high-end ointments, gels, and premium skincare formulations.

Technical Specifications & Features
Feature Specification Details
Manufacturer Fluid Process Solutions
Brand FPS
Vessel Capacity 6000 Liters
System Type Vacuum Mixer Homogenizer Skid
Material of Construction High-Grade Stainless Steel (SS 316L/304)
Mounting Type Skid Mounted (Compact & Portable)
Mixing Technology High Shear Bottom/Top Entry Homogenizer
Application Type Pharma, Cosmetics, Food, & Chemicals
Operating Environment Full Vacuum to Positive Pressure
Automation Available with PLC/HMI Automated Controls
Key Performance Highlights
  • Air-Free Processing: Integrated vacuum system eliminates aeration, ensuring stable and aesthetically superior final products.

  • Rapid Homogenization: High-shear technology reduces batch processing times while achieving sub-micron particle sizes.

  • Hygiene & Compliance: Designed to meet global GMP and FDA standards for sanitary processing and easy sterilization.

  • Ready-to-Plug Design: The skid-mounted configuration includes all necessary piping, valves, and wiring for quick installation and commissioning.

Liquid Syrup Manufacturing Plant

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₹ 600000 / Piece Get Latest Price

Product Brochure
Tank Capacity5000 L
Capacity1000 Liters
Plant TypeInline Syrup
Automation GradeAutomatic
Contact MaterialSS316
Mixing TypeHomogenizer
Heating TypeElectrical
Usage/ApplicationIndustrial
PhaseThree
MountingSkid Mounted
Jacket TypeSingle Jacket
Control SystemPLC Panel
Frequency50 Hz
CIP CapabilityCIP Included
MaterialStainless Steel
Voltage380 V

 

Vacuum High Shear Mixing Skid

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₹ 1640000 / Piece Get Latest Price

Configuration TypeBatch
Capacity25 L
Mounting TypeBottom Entry
Mixer TypeHomogenizer
Power SourceElectric
MaterialStainless Steel
AlignmentAdjustable
Usage/ApplicationIndustrial
Voltage240 V
Speed1900 RPM
Automation GradeSemi-Automatic
Steel GradeSS 316
Power5 hp
BrandFPS
Frequency50 Hz
PhaseSingle
Vacuum High Shear Mixing Skid – Precision Batch Processing System

The Vacuum High Shear Mixing Skid by Fluid Process Solutions is a compact, high-performance processing unit designed for the rapid homogenization, emulsification, and deaeration of liquid and semi-solid products. This skid-mounted system is specifically engineered for pharmaceutical, cosmetic, and specialty chemical applications where air-free mixing and high-shear dispersion are critical for product stability and a smooth, lump-free texture.

High-Shear Mixing in a Controlled Vacuum

The core of this system is the integrated high-shear mixer, which provides intense mechanical energy to break down agglomerates and ensure uniform particle size distribution. By operating under a vacuum, the skid effectively eliminates air entrapment during the mixing process, preventing oxidation and the formation of bubbles in sensitive formulations such as sterile gels, medical ointments, and premium cosmetic creams. The vacuum environment also assists in drawing powders directly into the liquid phase, reducing dust and improving hydration efficiency.

Skid-Mounted Efficiency and Flexibility

Designed as a plug-and-play solution, the Vacuum High Shear Mixing Skid features a batch configuration mounted on a robust stainless steel frame. This skid-mounted design ensures easy integration into existing production lines and offers the flexibility of being moved between different manufacturing suites. The bottom-entry mounting of the agitator ensures thorough mixing even at low liquid levels, maximizing product recovery and minimizing waste at the end of each batch.

Key Features:
  • Deaerated Processing: Integrated vacuum system removes air during mixing to produce dense, stable, and bubble-free emulsions.

  • Bottom-Entry High Shear: Precision-engineered bottom-entry agitator provides intense shearing forces while allowing for easy cleaning and maintenance of the vessel top.

  • Compact Skid Design: Fully integrated assembly including the vessel, piping, and control systems on a single mobile or stationary frame.

  • Hygienic Construction: Fabricated with high-grade materials to meet strict GMP and sanitary standards required for pharmaceutical and personal care processing.

  • Versatile Batch Handling: Optimized for small to medium batch sizes, providing high-precision results for high-value chemical and biological formulations.

Technical Specifications
Feature Specification
Product Name Vacuum High Shear Mixing Skid
Capacity 25 L
Configuration Type Batch
Mounting Type Bottom Entry
Plant Type High Shear Mixer Plant
Application Pharma, Cosmetic, and Specialty Chemical Processing
Industry Group High Shear Mixer Plants

Tablet Coating Plant

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₹ 440000 / Piece Get Latest Price

Machine typeAuto coater
Pan capacity10 kg
Pan dia24 inch
CapacityMore than 300 kg
Model Name/NumberFPS-TCP
Usage/ApplicationTablet Coating Solution
Pan speed8 rpm
MaterialStainless Steel
Motor power7.5 hp
Heating systemElectric heater
Automation GradeSemi-Automatic
Material GradeS. S-316L
Finishing TypeMirror
Spray systemGear pump
Air handlingExternal AHU
Contact materialSS 316
Voltage220 V
BrandFPS
Frequency50 Hz
Tablet Coating Plant – Precision Auto Coater for Pharmaceutical Processing

The Tablet Coating Plant (Auto Coater) by Fluid Process Solutions is a high-efficiency system specifically engineered for the uniform coating of tablets with organic solvents, aqueous, or sugar coating materials. Designed to meet stringent GMP standards, this plant ensures a high degree of consistency, reduced processing time, and superior product quality for pharmaceutical and nutraceutical manufacturing.

Advanced Coating Technology

The system utilizes a sophisticated Auto Coater mechanism that ensures every tablet is evenly exposed to the coating spray. The perforated pan design, combined with a precise spray system, facilitates rapid and uniform film distribution while preventing tablet breakage or twinning. The integrated airflow system provides efficient drying, ensuring that the coating adheres perfectly and dries without defects, even when handling delicate or heat-sensitive formulations.

Optimized Thermal Efficiency and Control

Equipped with an advanced Electric Heating System, the plant allows for exact temperature control during the drying phase. This is critical for maintaining the integrity of active pharmaceutical ingredients (APIs) and achieving a professional, high-gloss finish. The PLC-controlled interface (where applicable) allows operators to monitor and adjust parameters such as pan speed, spray rate, and air temperature, ensuring batch-to-batch repeatability.

Key Features:
  • GMP Compliant Design: Built with high-grade materials to ensure a sanitary processing environment and easy cleaning.

  • Uniform Spraying: Precision spray nozzles provide a consistent mist, reducing material wastage and ensuring a smooth coating.

  • High Load Capacity: Designed to handle significant batch volumes, making it suitable for medium to large-scale production facilities.

  • Versatile Heating: The electric heating system provides clean and controllable thermal energy for various coating types.

  • Gentle Handling: The internal baffles are engineered to tumble tablets gently, minimizing mechanical stress and dust generation.

Technical Specifications
Feature Specification
Product Name Tablet Coating Plant
Machine Type Auto Coater
Pan Diameter 24 inch
Pan Capacity 10 kg
Production Capacity More than 300 kg
Heating System Electric Heater
Usage/Application Tablet Coating Solution
Industry Group High Shear Mixer Plants

SLES Mixing Plant

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₹ 1080000 / Piece Get Latest Price

Product Brochure
Plant TypeConcrete Batching
Capacity20 m³/hr
Plant ConfigurationStationary
Control SystemSemi Automatic
No of Bins3 Bin
Production Capacity2000 LPM
Mixer typeHigh Shear Mixer
Power Consumption10 HP
Cement FeedingScrew Conveyor
ApplicationPrecast Plant, Project Site, RMC Supply, Road Work
Surface FinishPolished
Voltage240 V
Frequency50 Hz
PhaseSingle

FPS SLES Dilution Plant is specially designed indigenous unit for a complete process involved for processing of concentrated SLES (70%) to dilute SLES (27%).



Salient Features:

  • Batch Volumes: up to 2000 Litres
  • M.O. C: S. S-304/S. S-316L
  • Vacuum Processing unit to prevent foaming of SLES
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.
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Contact Us

Deepanshu Khurana (Head of Business Development)
Fluid Process Solutions
Ground Floor, Plot No. 661,Rajendra, Lakra Marg Firni, Road Village, Mundka
New Delhi - 110041, Delhi, India

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