Fluid Process Solutions

FPS provides a range of Semi Automatic Ketchup Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

FPS provides a tailor designed range of vessels comprising of a compatible mixing systems based on the application. Mounting: Fixed Type with Legs/Portable Type with Castor brake wheels O.C : S.S. 304, S.S. 316L Capacity: up to 1000 Liters Mixing Type: Top Mounted High Shear Homogenizer with Portable stand or mounted on vessel
Top Lid: No Lid, Sealed Lid, Open-able Lid

FPS provides a range of Mayonnaise Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Type: Vacuum, Non-Vacuum
• O.C : S.S. 304, S.S. 316L
• Volume: 20 to 2,000 kg per batch
• Vessels: Double Jacket for heating/cooling
• Material Feed:Aqueous Phase Vessel: Along with High Shear Emulsifier for premixing, Oil Phase Vessel: Along with anchor type agitator with scrappers & Powder Feeding: Feeding hopper/chute

• High Shear Homogenizer: Multi-Stage, Two-Stage Inline Homogenizer for finer particle size
• Accessories: Sight Glass, Light Glass, Vacuum Relief Valve, Pressure Safety Valve, Open-able Lid with Pneumatic cylinders, and much more
• Automation: Semi-Automatic with IP-55 panel with controls, Automatic with PLC based panel along with HMI

FPS provides a complete range of Vacuum Homogenization Emulsifier which is a complete unit in itself, serving a wide range of applications like mixing, dispersing, homogenizing and emulsifying under a hermetically sealed environment, which is vacuum. The process is controlled through an electronic control panel which may be automatic or semi-automatic.

·        Scraper Agitator with perforated blades for efficient mixing.

·        Double jacketed for heating/cooling which helps to maintain the process parameters.

·        High Shear Homogenizer for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products.

·        Powders/Solids are directly sucked in through the loading hoppers automatically.

Vacuum ensures that the entrapped air/bubble is sucked out from the material and ensures a smooth texture.

FPS provides a range of fruit and vegetable pulverizing machinewhich is suitable for crushing or grinding fruits and vegetables into fine puree. The material is fed into the feeding hopper in the working chamber which comprises of multiple sets of cutters rotating in anti-clockwise direction. The beater passes just beneath the ratchet teeth liner; fitted inside the top half of the crushing chamber, leaving a gap of 3 mm between the liner teeth and tips of the rotating beater. The material thus caught between the liner teeth like a sword with a scissor action at 2880 rpm. The material is then passed through the sieve fitted at the discharge.

·        M.O.C : S.S. 304 / S.S. 316L / Other Material as per request

·        Suitable for Volumes up to 1000kg/hr

·        Feeding hopper/chute based on capacity for feeding

·        Optional container/bin to obtain the output

FPS provides a range of fruit and vegetable pulverizing machinewhich is suitable for crushing or grinding fruits and vegetables into fine puree. The material is fed into the feeding hopper in the working chamber which comprises of multiple sets of cutters rotating in anti-clockwise direction. The beater passes just beneath the ratchet teeth liner; fitted inside the top half of the crushing chamber, leaving a gap of 3 mm between the liner teeth and tips of the rotating beater. The material thus caught between the liner teeth like a sword with a scissor action at 2880 rpm. The material is then passed through the sieve fitted at the discharge.

·        M.O.C : S.S. 304 / S.S. 316L / Other Material as per request

·        Suitable for Volumes up to 1000kg/hr

·        Feeding hopper/chute based on capacity for feeding

·        Optional container/bin to obtain the output

PS provides a complete range of mayonnaise processing plant that comprises of the following:

·        Double Jacketed Mixing Vessel comprising of anchor type scraper agitators with perforated blades.
·        Aqueous Phase preparation vessel with a high shear mixing unit to dissolve gums/starch into the water.
·        Oil Dosing Vessel with an outlet valve to control the flow of oil into the homogenizer.
·        Multi-Stage High Shear Homogenizer Mixer to form a perfectly stable emulsion of both phases.
·        Electronic Control Panel comprising of suitable starters and automation.

 

Features:

·        M.O.C : S.S. 304 / S.S. 316L / Other Material as per request

·        Suitable for Volumes up to 1000kg batch size

·        Double Jacket for heating/cooling for each vessel

·        Feeding hopper/chute based on capacity for feeding

·        Sight Glass  & Light Glass

·        Automation with PLC based panel along with recipe control and call back option

FPS provides a range ofInvert Syrup Preparation Kettle  for application of sauce, ketchup, syrup preparation and much more.

• Mounting Frame: Tilting Type Frame, Fixed Mounted Frame
• O.C: S.S. 304, S.S. 316L .
• Capacity (in Litres): 100L (24”), 250L (32”), 450L (36”), 1000L (42”)
• Top Lid: No Lid, Sealed Lid, Open-able Lid.
• Mixer Type: No Mixer/ Slow Speed Agitator (Perforated Blades, Anchor with Food Grade Scrappers)/High Shear Mixer.

FPS provides a range of Mayonnaise Vacuum Homogenizer Plant which are a complete unit serving a wide range of applications like mixing, dispersing, homogenizing and emulsifying under a hermetically sealed environment, which is vacuum. The process is controlled through an electronic control panel which may be automatic or semi-automatic.

• Batch Volumes: up to 2000 Litres
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Double jacketed for heating/cooling which helps maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Powders/Solids are directly sucked in through the loading hoppers automatically
• Vacuum ensures that the entrapped bubbles/air is sucked out from the material and ensures a smooth texture
• Automatic Control System with PLC based panel and HMI

An FPS Mayonnaise Plant refers to a Fully Automated Processing System (FPS) designed for the efficient and high-quality production of mayonnaise. The plant utilizes advanced technologies in mixing, homogenization, emulsification, and packaging, often incorporating a vacuum mixing process, high-shear homogenizers, and automated controls to ensure consistent product quality and efficiency. The FPS Mayonnaise Plant is ideal for large-scale production, where hygiene, product consistency, and process efficiency are critical.

An Automatic Mayonnaise Plant is a fully automated system designed for the efficient production of mayonnaise at a large scale. This plant integrates advanced technology, including precise ingredient handling, high-shear mixing, vacuum processing, temperature control, and packaging automation, ensuring that each batch of mayonnaise is consistently high-quality and produced efficiently. The entire process is automated to minimize human intervention, improve hygiene, reduce production time, and enhance product consistency.

FPS provides a range of Semi Automatic Mayonnaise Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Type: Vacuum, Non-Vacuum
• O.C : S.S. 304, S.S. 316L
• Volume: 20 to 2,000 kg per batch
• Vessels: Double Jacket for heating/cooling
• Material Feed:Aqueous Phase Vessel: Along with High Shear Emulsifier for premixing, Oil Phase Vessel: Along with anchor type agitator with scrappers & Powder Feeding: Feeding hopper/chute

• High Shear Homogenizer: Multi-Stage, Two-Stage Inline Homogenizer for finer particle size
• Accessories: Sight Glass, Light Glass, Vacuum Relief Valve, Pressure Safety Valve, Open-able Lid with Pneumatic cylinders, and much more
• Automation: Semi-Automatic with IP-55 panel with controls, Automatic with PLC based panel along with HMI

An FPS Sauce Processing Plant refers to a Fully Automated Processing System (FPS) designed specifically for the large-scale, efficient production of various types of sauces, including tomato sauce, barbecue sauce, hot sauce, mayonnaise, and salad dressings, among others. The FPS Sauce Processing Plant utilizes advanced technologies for mixing, cooking, emulsification, homogenization, cooling, and packaging, ensuring that every batch of sauce meets the highest standards of quality, consistency, and hygiene.

FPS provides a range of FPS Ketchup Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

FPS provides a range of Tomato Paste And Puree Processing Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

FPS provides a range of Sugar Syrup Preparation Plant that includes a complete setup for processing a range of fruits and flavors, each having a tailor designed process specially designed based on the process requirement for a particular flavor. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

Processing Sections:

1. Boiling: Tilting Kettles
2. Crushing: Fruit Mills/Hammer Mills
3. Pulping: Single Stage/Dual Pulper
4. Syrup Preparation: Steam Jacketed kettles with scraper and agitator for dissolving higher concentrate of sugar into water, even high shear mixers may be used for certain higher concentrate syrups
5. Filtration: Syrup Filter Press which are Highly efficient inline filters for up to 100 micron filtration comprising of transfer pump
6. Cooling/Buffer: Jacketed Vessels with agitators
7. Packaging: Filling unit followed by suitable sealing and capping

Applications:

1. Sugar Syrup ( up to 70 Brix)
2. Sharbat

FPS provides a range of Invert Sugar Syrup Manufacturing Plant that include complete setup for processing complete range of inward syrups. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

Processing Sections:

1. Dosing Station: Adequate water and sugar dosing systems are used like flow meter for water and load cells for sugar dosing.
2. Syrup Preparation: Jacketed kettles with scraper and agitator for dissolving higher concentrate of sugar into water, even high shear mixers may be used for certain higher concentrate syrups. The temperature is maintained within the range of 45 degrees using water-chiller connection to the vessel jacket to avoid browning in the syrup.
3. Filtration: Syrup Filter Press which are Highly efficient inline filters for up to 100 micron filtration comprising of transfer pump.
4. Cooling/Buffer: Jacketed Vessels with agitators
5. Packaging: Filling unit followed by suitable sealing and capping

Applications:

1. Pharmaceuticals
2. Confectionery
3. Food Flavours & Ingredients
4. Food Processing

FPS provides a range of Fruit And Vegetable Crusher which are suitable for crushing fruits and vegetables into particulates which may be varied depending on the requirement. Mostly fruit mill is used for breaking vegetables to form pickle and are also used for hard fruits and vegetables to be broken before processing further.

Fruit mills are used for fruit juice application for fruits and vegetables to be processed before final crushing for juice making.

• O.C : S.S. 304, S.S. 316L.
• Suitable for Volumes up to 4,000kg/hr.
• Drive Motors (in HP): 1 HP, 5 HP, 10 HP.
• Feeding hopper/chute based on capacity for feeding.
• Optional container/bin for product output.

FPS provides a range of fruit and vegetable pulverizing machinewhich is suitable for crushing or grinding fruits and vegetables into fine puree. The material is fed into the feeding hopper in the working chamber which comprises of multiple sets of cutters rotating in anti-clockwise direction. The beater passes just beneath the ratchet teeth liner; fitted inside the top half of the crushing chamber, leaving a gap of 3 mm between the liner teeth and tips of the rotating beater. The material thus caught between the liner teeth like a sword with a scissor action at 2880 rpm. The material is then passed through the sieve fitted at the discharge.

·        M.O.C : S.S. 304 / S.S. 316L / Other Material as per request

·        Suitable for Volumes up to 1000kg/hr

·        Feeding hopper/chute based on capacity for feeding

·        Optional container/bin to obtain the output

FPS Emulsion Mayonnaise Homogenizer works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency.

FPS range of vegetable/ fruit juice processing includes complete setup for processing a range of fruits and vegetables, each one having a tailor designed process specially designed basis on the process requirement for particular fruit/vegetable. The plant specifications can be further classified on the following:

·         Type: Automatic or Semi-Automatic

·         M.O.C : S.S. 304, S.S. 316L

·         Volume: 500 to 2,000 kg per batch

·        

Processing Sections:

A.      Washing & Cleaning: Rotary Drum Washers/ Belt or Conveyor Washers

B.      Boiling: Tilting Kettles

C.      Crushing: Fruit Mills/Hammer Mills

D.     Pulping: Single Stage/Dual Pulper

E.      Mixing: Fixed jacketed kettles with agitators

F.       Homogenizing: Batch Shear Homogenizers/Inline Shear Homogenizers

G.     Cooling: Jacketed Vessels with agitators

H.     Packaging: Filling unit followed by suitable sealing and capping

Applications:

1.      Apple Juice

2.      Mango Juice

3.      Aloe Vera Juice

4.      Orange Juice

5.      Avocado Juice

6.      Pine Apple Juice

7.      Litchi Juice

8.      Tomato Juice

9.      Pomegranate Juice