Fluid Process Solutions

A High Shear Inline Mixer Homogenizer is an industrial-grade mixing system designed to continuously mix, emulsify, disperse, or homogenize products while they flow through a pipeline. It is ideal for high-throughput production environments where uniform product quality and efficient processing are essential.

Enclosed Shaft Intank Homogenizer also commonly known as Intank Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time as compared to the Conventional Mixers. These Mixers satisfies all the requirements for 100 % Mixing/Homogenization of the Contents making it a Ideal Mixer for a Variety of Applications.

M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.

Mounting : Tank Mounted/Floor Mounted/Platform Mounted

Suitable for Volumes upto 10,000 L Batch Size.

Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.

Batch Type Intank Homogenizer also commonly known as Intank Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time as compared to the Conventional Mixers. These Mixers satisfies all the requirements for 100 % Mixing/Homogenization of the Contents making it a Ideal Mixer for a Variety of Applications.

M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.

Mounting : Tank Mounted/Floor Mounted/Platform Mounted

Suitable for Volumes upto 10,000 L Batch Size.

Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.

Laboratory Mixer works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency.

Salient Features:

• Vacuum Processing unit to prevent foaming of SLES
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.
• FPS SLES High Shear Homogenizer

It is specially designed Multi-Stage Inline High Shear Homogenizer that is assembled in line with the SLES Dilution Vessel along with a re-circulation loop for uniform mixing, homogenizing and texture improvement.

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid

FPS provides complete range of Single Stage Inline High Shear Homogenizer Mixer including batch homogenizer (both Top Mounted and Bottom Mounted), inline homogenizers (single stage, two stage and multi-stage models).

High Shear Mixers works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency

High Shear Homogenizers are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

 

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

Single Stage High Shear Homogenizers consists of: 

• Specific Arrangement of  Stator and Rotor radially mounted with Minimum Tolerance for Good Performance, Uniform Fineness and Better Efficiency.
• M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Sealing Mechanism: Single Mechanical Seal / Double Mechanical Seal.
• Mounting: Anti-Vibration Pads
• Sanitary Design.
• Suitable for all Volume range Starting from Lab Scale to Commercial Volumes.
• Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, S.S. Motor Cover, Control Panel with Suitable Starter – VFD or S/D.

Also Available Two Stage High Shear Homogenizers:

• Two Stage High Shear Homogenizers consists of a Specific Arrangement of Two Numbers of Stators and Rotors concentrically mounted with Minimum Tolerance for High Performance, Uniform Fineness and High Efficiency.
• M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.
• Sealing Mechanism : Single Mechanical Seal / Double Mechanical Seal.
• Mounting : Anti-Vibration Pads
• Sanitary Design.
• Suitable for all Volume range Starting from Lab Scale to Commercial Volumes.
• Optionals: Inverter/VFD for Variable Speed, Flameproof Motor, S.S. Motor Cover, Control Panel with Suitable Starter – VFD or S/D.

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid

An Inline Homogenizer Pump is a specialized pump that combines the functions of pumping and homogenizing within a continuous processing system. It is designed to create uniform emulsions, dispersions, or suspensions in a variety of industries like food & beverage, pharmaceuticals, chemicals, and cosmetics. These pumps are particularly effective at breaking down large particles and droplets into much smaller, uniform sizes, improving the quality and stability of the final product.

A Four-Stage Inline High Shear Mixer Homogenizer is an advanced continuous mixing system designed for ultra-fine emulsification, dispersion, and particle size reduction. With four rotor-stator stages operating in sequence, it delivers exceptional shear energy, making it ideal for demanding applications in industries like pharmaceuticals, cosmetics, food & beverage, chemicals, and biotechnology.

A Two-Stage Inline High Shear Mixer Homogenizer is a type of industrial mixing equipment designed for continuous processing of liquids and semi-solids. It achieves fine emulsification, dispersion, and homogenization by applying intense mechanical shear forces in two sequential stages

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid

Pilot Scale Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time as compared to the Conventional Mixers. These Mixers satisfies all the requirements for 100 % Mixing/Homogenization of the Contents making it a Ideal Mixer for a Variety of Applications.

M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.

Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.

FPS provides a complete range of Lab Model Mixer Homogenizer which is a complete unit in itself, serving a wide range of applications like mixing, dispersing, homogenizing and emulsifying under a hermetically sealed environment, which is vacuum. The process is controlled through an electronic control panel which may be automatic or semi-automatic.

·        Scraper Agitator with perforated blades for efficient mixing.

·        Double jacketed for heating/cooling which helps to maintain the process parameters.

·        High Shear Homogenizer for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products.

·        Powders/Solids are directly sucked in through the loading hoppers automatically.

Vacuum ensures that the entrapped air/bubble is sucked out from the material and ensures a smooth texture.

An Inline High Shear Emulsifier is a specialized piece of process equipment designed to continuously emulsify two immiscible liquids (e.g., oil and water) into a stable, uniform emulsion — typically in food, cosmetic, pharmaceutical, and chemical production.

Batch Top Mounted High Shear Homogenizers also commonly known as Intank Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time as compared to the Conventional Mixers. These Mixers satisfies all the requirements for 100 % Mixing/Homogenization of the Contents making it a Ideal Mixer for a Variety of Applications.

M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.

Mounting : Tank Mounted/Floor Mounted/Platform Mounted

Suitable for Volumes upto 10,000 L Batch Size.

Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.

FPS provides a tailor designed range of vessels comprising of a compatible mixing systems based on the application.

• Mounting: Fixed Type with Legs/Portable Type with Castor brake wheels
• O.C : S.S. 304, S.S. 316L
• Capacity: up to 1000 Liters
• Mixing Type: Top Mounted High Shear Homogenizer with Portable stand or mounted on vessel
• Top Lid: No Lid, Sealed Lid, Open-able Lid

Applications:

1. Starch Solution
2. Xanthum Gum Solution
3. Pectin Solution
4. Sugar Solution
5. Glucose Solution

A Disintegrated Dissolver Mixer is a high-shear mixing device designed to dissolve, disperse, and break down materials (often solids or powders) into liquids. It is commonly used in industries like chemical manufacturing, pharmaceuticals, food & beverage, and cosmetics for creating homogenous mixtures by efficiently breaking down solids into fine dispersions.

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid