Fluid Process Solutions

Enclosed Shaft Intank Homogenizer also commonly known as Intank Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time as compared to the Conventional Mixers. These Mixers satisfies all the requirements for 100 % Mixing/Homogenization of the Contents making it a Ideal Mixer for a Variety of Applications.

M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.

Mounting : Tank Mounted/Floor Mounted/Platform Mounted

Suitable for Volumes upto 10,000 L Batch Size.

Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.

FPS High Shear Mixers are precision-engineered for the most demanding homogenization, emulsification, and particle size reduction tasks. Utilizing a high-performance rotor-stator geometry, these mixers subject the product to intense mechanical and hydraulic shear, ensuring that immiscible liquids are perfectly emulsified and solids are uniformly dispersed.

Whether you are working with high-viscosity food products or sensitive pharmaceutical formulations, our mixers deliver a consistent, repeatable droplet size, often reaching the sub-micron range.

• Precision Engineering: Every rotor and stator is balanced to extremely tight tolerances, allowing for a minimal gap that maximizes shear rates while preventing metal-to-metal contact.

• Rapid Processing: Drastically reduces mixing times compared to conventional agitators, often achieving in minutes what took hours.

• Versatile Tooling: Quick-change workheads allow the same machine to be used for different applications—from coarse disintegration to fine emulsions.

• Scalability: From our high-speed 9600 RPM lab models to large-scale production units, the tip speed and shear rates remain consistent for easy scale-up.

• Sanitary Design: Crevice-free construction and high-grade finishes ensure compliance with GMP and food safety regulations.

• Chemical: SLES 70 Dilution, Bitumen Modification, Specialty Pigments.

• Food & Beverage: Mayonnaise manufacturing, Salad Dressings, Fruit Juices, Dairy Reconstitution.

• Cosmetics: Sunscreens, Lotions, Shampoos, Hair Colors.

• Pharmaceuticals: Tablet Coatings, Ophthalmic Solutions, Vaccine Adjuvants.

1. Expert Bearing Configuration: We utilize heavy-duty bearing arrangements (including NU and 7000 series combinations) to ensure shaft stability at high speeds and under heavy radial loads.

2. Customizable Lengths: Shaft and guide rod lengths can be customized to suit your specific vessel depth and batch volume.

3. High-Efficiency Motors: Designed to maintain constant torque even when processing high-viscosity fluids.

4. Local Support & Expertise: Based in Delhi-NCR, we provide rapid technical assistance and spare parts availability.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

FPS provides a range of High Shear Disperser widely used for high shear dispersion applications catering to a wide range of industries and applications.

Disperser range is designed for Dispersion or Mixing of different Rheology Behaviour Exhibiting Products and its primary Purpose is to incorporate powders into liquid and break down particle Agglomerates to produce a Fine Dispersion.

Running at tip speeds up to around 25 m/s, the open disc blade of the High Speed Disperser generates vigorous flow and a characteristic vortex into which Powders or any Dry Ingredients are added for quick Dispersion. This classic mixer can handle Product viscosities from 1 cps to up to 50,000 cps.

Features :

1. Mounting: Tank Mounted/Floor Mounted/Platform Mounted.
2. Fixed Speed or Inverter (VFD) for Variable Speed.
3. Standard TEFC or Explosion Proof Motors
4. Air/Oil Operated Hydraulic Lift for Processing on Heights.
5. Standard and Vacuum Models.
6. Process Vessels Restraining Grasps or Belt System.
7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.
8. Dispersion Capacity Range : 1 to 2000 L
9. MOC : S.S. 304 / S.S. 316L / Other Material as per request.

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid

Batch Type Intank Homogenizer also commonly known as Intank Homogenizers are ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid with consistent Product Quality and reduced Processing Time as compared to the Conventional Mixers. These Mixers satisfies all the requirements for 100 % Mixing/Homogenization of the Contents making it a Ideal Mixer for a Variety of Applications.

M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.

Mounting : Tank Mounted/Floor Mounted/Platform Mounted

Suitable for Volumes upto 10,000 L Batch Size.

Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

Features:

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

FPS SLES Dilution Plant is specially designed indigenous unit for a complete process involved for processing of concentrated SLES (70%) to dilute SLES (27%).

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Vacuum Processing unit to prevent foaming of SLES
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Desired amount of water is pumped into the SLES dilution vessel based on the batch size.
• Vacuum is created in the vessel to prevent foaming while SLES mixing.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable homogeneous solution with super fine texture.
• SLES is dosed at a controlled rate directly into the multi-stage mixer and the circulation continues in the vessel.
• Once the required volume of SLES is dosed, the prepared batch is pumped to the buffer storage vessel

Components:

1. SLES Dilution Vessel

Vacuum based Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of a propeller type stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the SLES dilution Vessel along with a re-circulation loop for uniform mixing, homogenizing and texture improvement.

1. Transfer & Feed Pumps

Specially designed bump pump is used to transfer the material from the Homogenization vessel to the Storage Vessel.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid

These are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid

FLUID PROCESS SOLUTIONS is the leading and renowned name in providing best in class INDUSTRIAL MIXING STIRRER

We are the leading SUPPLIER of INDUSTRIAL MIXING STIRRER

We are the DEALER of INDUSTRIAL MIXING STIRRER

We provide the best quality of INDUSTRIAL MIXING STIRRER

We provide the large variety of INDUSTRIAL MIXING STIRRER

We deal PAN INDIA

Our well facilitated infrastructural unit enables us to make a highly qualitative INDUSTRIAL MIXING STIRRER which is developed by making use of excellent quality components.

With the aid of our trained professionals, we are able to provide an extensive range of INDUSTRIAL MIXING STIRRER / INLINE HOMOGENIZERS / HIGH SHEAR MIXERS and many more.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

Features:-

1. Mounting:  Tank Mounted/Floor Mounted/Platform Mounted.

2. Fixed Speed or Inverter (VFD) for Variable Speed.

3. Standard TEFC or Explosion Proof Motors

4. Air/Oil Operated Hydraulic Lift for Processing on Heights.

5. Standard and Vacuum Models.

6. Process Vessels Restraining Grasps or Belt System.

7. Installation and Operation in Safe Area or Zone 1 Hazardous Area.

8. Dispersion Capacity Range : 1 to 2000 L

9. MOC: S.S. 304 / S.S. 316L / Other Material as per request.

The Vacuum Emulsifying Mixer by Fluid Process Solutions is an advanced, high-performance processing system engineered for the production of high-viscosity emulsions, sterile creams, and sophisticated dispersions. Perfectly suited for the pharmaceutical, cosmetic, and food industries, this mixer is the gold standard for creating stable, homogeneous products like medicated ointments, cosmetic lotions, gels, and toothpaste.

Constructed from premium SS316 Stainless Steel, the main vessel is designed to withstand a vacuum level of -0.8 bar, effectively eliminating air bubbles and preventing oxidation during the mixing process. This ensures a smooth, glossy, and high-quality final product. The system features an Inline Homogenizer that provides intense mechanical shear to achieve ultra-fine particle sizes, while the integrated agitator ensures uniform heat distribution and bulk movement.

Available in a wide range of capacities from 1000 L to 10,000 L, the Vacuum Emulsifying Mixer is a versatile powerhouse. Whether you are manufacturing personal care items or thick food purees, this system by Fluid Process Solutions offers the precision, hygiene, and durability required to streamline your production and maintain the highest quality standards.

• De-Aeration Excellence: The high-vacuum environment ensures products are free from micro-bubbles, enhancing shelf life and texture.

• Superior Homogenization: The inline homogenizer achieves consistent sub-micron particle sizes for stable emulsification.

• Corrosion Resistance: SS316 construction provides maximum protection against reactive chemical ingredients.

• Scalability: Large-scale capacity options up to 10,000 L make it ideal for high-volume industrial manufacturing.

FPS provides a complete range of Vacuum Homogenization Emulsifier which is a complete unit in itself, serving a wide range of applications like mixing, dispersing, homogenizing and emulsifying under a hermetically sealed environment, which is vacuum. The process is controlled through an electronic control panel which may be automatic or semi-automatic.

·        Scraper Agitator with perforated blades for efficient mixing.

·        Double jacketed for heating/cooling which helps to maintain the process parameters.

·        High Shear Homogenizer for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products.

·        Powders/Solids are directly sucked in through the loading hoppers automatically.

Salient Features:

• Vacuum Processing unit to prevent foaming of SLES
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.
• FPS SLES High Shear Homogenizer

It is specially designed Multi-Stage Inline High Shear Homogenizer that is assembled in line with the SLES Dilution Vessel along with a re-circulation loop for uniform mixing, homogenizing and texture improvement.

FPS provides complete range of Single Stage Inline High Shear Homogenizer Mixer including batch homogenizer (both Top Mounted and Bottom Mounted), inline homogenizers (single stage, two stage and multi-stage models).

High Shear Mixers works on the Rotor – Stator Principle and are capable of producing very Fine Emulsions, Solutions, Suspensions and Dispersions that traditionally require processing in an expensive Colloid Mill or High Pressure Homogenizer. These Mixers Imparts a vigorous Radial and Axial flow patterns and Intense Shear which makes it an outstanding Pre-Mixer with excellent Dispersing Performance, Uniform Fineness, Rapid Operation and High Efficiency

High Shear Homogenizers are highly efficient for wide range of applications for Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

• Self – Pumping.
• Maintenance Free.
• Low Power Consumption.
• Aeration Free.
• Accelerate Reaction Rate.
• Stable Suspensions and Emulsions.
• Particle Size Reduction and Elimination of Agglomerates and Fish Eyes.
• Choice of M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Capacities ranging from Lab Scale of about 2 Litres to Commercial Scale with a pumping Speed upto 10,000 LPH.
• Types : Continuous Type Inline Shear Mixer & Batch Type In-Tank Shear Mixer.

Interchangeable Workheads, High Tip Speed and Narrow Radial Gap between the Rotor and Stator makes these Mixers ideal for the Processes like Mixing, Homogenization, Suspensions, Emulsification, Dispersion and Disintegration of any Type of Solid/Powder into Liquid.

Single Stage High Shear Homogenizers consists of: 

• Specific Arrangement of  Stator and Rotor radially mounted with Minimum Tolerance for Good Performance, Uniform Fineness and Better Efficiency.
• M.O.C: S.S. 304 / S.S. 316L / Other Material as per request.
• Sealing Mechanism: Single Mechanical Seal / Double Mechanical Seal.
• Mounting: Anti-Vibration Pads
• Sanitary Design.
• Suitable for all Volume range Starting from Lab Scale to Commercial Volumes.
• Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, S.S. Motor Cover, Control Panel with Suitable Starter – VFD or S/D.

• Two Stage High Shear Homogenizers consists of a Specific Arrangement of Two Numbers of Stators and Rotors concentrically mounted with Minimum Tolerance for High Performance, Uniform Fineness and High Efficiency.
• M.O.C : S.S. 304 / S.S. 316L / Other Material as per request.
• Sealing Mechanism : Single Mechanical Seal / Double Mechanical Seal.
• Mounting : Anti-Vibration Pads
• Sanitary Design.
• Suitable for all Volume range Starting from Lab Scale to Commercial Volumes.
• Optionals: Inverter/VFD for Variable Speed, Flameproof Motor, S.S. Motor Cover, Control Panel with Suitable Starter – VFD or S/D.

• Specially designed triple helical design high speed mixing unit for perfect dispersion of Glass Fiber Reinforced Concrete (GFRC). The mixer is equipped with high-end technology for efficient dispersion of the GRC. The mixer unit works in itself as a complete processing unit which can accommodate the formulation automatically based on the input to the control panel while the dry material is hand fed from bags to the dry loading
• Our GRC mixers are configured to mix sand/cement slurry which is of spray-able grade with high shear mixing at higher speed and have capability to be slowed to enable glass fibers to be added to the mix and blended well in the shortest time possible
• Glass fiber Reinforced Concrete (GRC or GFRC) is a cement-based composite material reinforced with alkali-resistant fibers. The fibers add flexural, tensile and impact strength and the resulting material allows the production of strong, yet lightweight products used in architectural, civil engineering and many other applications.

Constructed from premium Stainless Steel, the Multi Stage Inline High Shear Mixer is designed for continuous, high-volume production in the pharmaceutical, chemical, and food processing industries. Its inline configuration allows for seamless integration into existing process lines, offering a closed-system solution that eliminates aeration and ensures consistent product quality.

Constructed with premium-grade Stainless Steel, the High Shear Inline Mixer Homogenizer is specifically optimized for chemical processing applications where uniform particle size and stable emulsions are critical. Its inline design facilitates a closed-system operation, which eliminates aeration and ensures consistent product quality during high-volume throughput. This robust mixer provides a reliable solution for manufacturers looking to enhance production efficiency and achieve superior dispersion results.

Constructed from premium-grade Stainless Steel, the Inline Homogenizer Pump is ideal for industries such as pharmaceuticals, cosmetics, food processing, and chemicals. Its robust design ensures a closed-system operation, effectively eliminating aeration and preventing contamination. This pump is a reliable solution for manufacturers seeking to achieve uniform particle size reduction and stable emulsions while maintaining high flow rates and consistent product quality.