Fluid Process Solutions

Liquid Glucose Mixer Vessel is a robust and hygienic mixing solution designed for blending and processing liquid glucose in food and pharmaceutical industries. Made from high-grade stainless steel, it ensures uniform mixing, easy cleaning, and consistent quality with efficient agitation and temperature control.

FPS provides a range of Triple Jacketed Kettle for application of sauce, ketchup, syrup preparation and much more.

• Mounting Frame: Tilting Type Frame, Fixed Mounted Frame
• O.C: S.S. 304, S.S. 316L .
• Capacity (in Litres): 100L (24”), 250L (32”), 450L (36”), 1000L (42”)
• Top Lid: No Lid, Sealed Lid, Open-able Lid.
• Mixer Type: No Mixer/ Slow Speed Agitator (Perforated Blades, Anchor with Food Grade Scrappers)/High Shear Mixer.

FPS provides a range of Tomato Ketchup Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

FPS provides a range of Steam Jacketed Kettle for application of sauce, ketchup, syrup preparation and much more.

• Mounting Frame: Tilting Type Frame, Fixed Mounted Frame
• O.C: S.S. 304, S.S. 316L .
• Capacity (in Litres): 100L (24”), 250L (32”), 450L (36”), 1000L (42”)
• Top Lid: No Lid, Sealed Lid, Open-able Lid.
• Mixer Type: No Mixer/ Slow Speed Agitator (Perforated Blades, Anchor with Food Grade Scrappers)/High Shear Mixer.

• Capacities ranging from 100 to 10,000 litres
•  M. O. C: S. S-304 or S. S-316L
•  Bottom: Conical, Dish-end, hemispherical
•  Top: Open-able, Closed, Open
•  Double Jacketed for either heating or cooling
•  Heating Provisions: Hot oil with electric heaters in jacket/Steam with steam jacket and steam control process/electric heating with heaters
•  Outlet Valve: Ball valve/Butterfly valve
•  Jacketed, Limpet Coil and Open Type with or without Internal Cooling or Heating Coil as per the Need.
•  Agitator assembly with Manhole, Light Glass, Sight Glass, Vapor, Addition, Reflux, Thermowell etc. mounted on the Top Dish of Reactor and Outlet Nozzle with Valve at the Bottom Dish end.
• Mounting: Lugs, Legs, Tilting Frame

FPS provides a range of Mayonnaise Making Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Type: Vacuum, Non-Vacuum
• O.C : S.S. 304, S.S. 316L
• Volume: 20 to 2,000 kg per batch
• Vessels: Double Jacket for heating/cooling
• Material Feed:Aqueous Phase Vessel: Along with High Shear Emulsifier for premixing, Oil Phase Vessel: Along with anchor type agitator with scrappers & Powder Feeding: Feeding hopper/chute

• High Shear Homogenizer: Multi-Stage, Two-Stage Inline Homogenizer for finer particle size
• Accessories: Sight Glass, Light Glass, Vacuum Relief Valve, Pressure Safety Valve, Open-able Lid with Pneumatic cylinders, and much more
• Automation: Semi-Automatic with IP-55 panel with controls, Automatic with PLC based panel along with HMI

FPS provides a range of Syrup Preparation Kettle that includes a complete setup for processing a range of fruits and flavors, each having a tailor designed process specially designed based on the process requirement for a particular flavor. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

1. Boiling: Tilting Kettles
2. Crushing: Fruit Mills/Hammer Mills
3. Pulping: Single Stage/Dual Pulper
4. Syrup Preparation: Steam Jacketed kettles with scraper and agitator for dissolving higher concentrate of sugar into water, even high shear mixers may be used for certain higher concentrate syrups
5. Filtration: Syrup Filter Press which are Highly efficient inline filters for up to 100 micron filtration comprising of transfer pump
6. Cooling/Buffer: Jacketed Vessels with agitators
7. Packaging: Filling unit followed by suitable sealing and capping

Applications:

1. Sugar Syrup ( up to 70 Brix)
2. Sharbat

FPS provides a range of Mixing Kettles for application of sauce, ketchup, syrup preparation and much more.

• Mounting Frame: Tilting Type Frame, Fixed Mounted Frame
• O.C: S.S. 304, S.S. 316L .
• Capacity (in Litres): 100L (24”), 250L (32”), 450L (36”), 1000L (42”)
• Top Lid: No Lid, Sealed Lid, Open-able Lid.
• Mixer Type: No Mixer/ Slow Speed Agitator (Perforated Blades, Anchor with Food Grade Scrappers)/High Shear Mixer.

FPS provides a tailor designed range of vessels comprising of a compatible mixing systems based on the application.

• Mounting: Fixed Type with Legs/Portable Type with Castor brake wheels
• O.C : S.S. 304, S.S. 316L
• Capacity: up to 1000 Liters
• Mixing Type: Top Mounted High Shear Homogenizer with Portable stand or mounted on vessel
• Top Lid: No Lid, Sealed Lid, Open-able Lid

Applications:

1. Starch Solution
2. Xanthum Gum Solution
3. Pectin Solution
4. Sugar Solution
5. Glucose Solution

FPS provides a tailor designed range of Starch Solution Mixer Vessel.

• Mounting Frame: Tilting Type Frame, Fixed Mounted Frame.
• O.C : S.S. 304, S.S. 316L
• Capacity: up to 5000 Liters
• Mixer Type: Propeller, Anchor with/without scrapers, Jetfoil, Ribbon, and many more
• Top Lid: No Lid, Sealed Lid, Open-able Lid
• Bottom Lid: Flat, Conical, Hemispherical, Dish End
• Shape: Cylindrical, Rectangular

FPS provides a range of Sugar Syrup Preparation Plant that includes a complete setup for processing a range of fruits and flavors, each having a tailor designed process specially designed based on the process requirement for a particular flavor. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

1. Boiling: Tilting Kettles
2. Crushing: Fruit Mills/Hammer Mills
3. Pulping: Single Stage/Dual Pulper
4. Syrup Preparation: Steam Jacketed kettles with scraper and agitator for dissolving higher concentrate of sugar into water, even high shear mixers may be used for certain higher concentrate syrups
5. Filtration: Syrup Filter Press which are Highly efficient inline filters for up to 100 micron filtration comprising of transfer pump
6. Cooling/Buffer: Jacketed Vessels with agitators
7. Packaging: Filling unit followed by suitable sealing and capping

Applications:

1. Sugar Syrup ( up to 70 Brix)
2. Sharbat

FPS provides a complete Lotion And Cream Processing Vessel which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation Vessel.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

1. Jelly Processing Vessel

Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Vaseline
2. Yellow Petroleum Jelly
3. Soft Paraffin
4. Mineral Jelly
5. Petrolatum
6. White Petrolatum

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

FPS provides a tailor designed range of vessels comprising of a compatible mixing systems based on the application.

• Mounting: Fixed Type with Legs/Portable Type with Castor brake wheels
• O.C : S.S. 304, S.S. 316L
• Capacity: up to 1000 Liters
• Mixing Type: Top Mounted High Shear Homogenizer with Portable stand or mounted on vessel
• Top Lid: No Lid, Sealed Lid, Open-able Lid

Applications:

1. Starch Solution
2. Xanthum Gum Solution
3. Pectin Solution
4. Sugar Solution
5. Glucose Solution

• Capacities ranging from 100 to 10,000 litres
•  M. O. C: S. S-304 or S. S-316L
•  Bottom: Conical, Dish-end, hemispherical
•  Top: Open-able, Closed, Open
•  Double Jacketed for either heating or cooling
•  Heating Provisions: Hot oil with electric heaters in jacket/Steam with steam jacket and steam control process/electric heating with heaters
•  Outlet Valve: Ball valve/Butterfly valve
•  Jacketed, Limpet Coil and Open Type with or without Internal Cooling or Heating Coil as per the Need.
•  Agitator assembly with Manhole, Light Glass, Sight Glass, Vapor, Addition, Reflux, Thermowell etc. mounted on the Top Dish of Reactor and Outlet Nozzle with Valve at the Bottom Dish end.
• Mounting: Lugs, Legs, Tilting Frame

FPS provides a tailor designed range of vessels comprising of a compatible mixing systems based on the application.

• Mounting: Fixed Type with Legs/Portable Type with Castor brake wheels
• O.C : S.S. 304, S.S. 316L
• Capacity: up to 1000 Liters
• Mixing Type: Top Mounted High Shear Homogenizer with Portable stand or mounted on vessel
• Top Lid: No Lid, Sealed Lid, Open-able Lid

Applications:

1. Starch Solution
2. Xanthum Gum Solution
3. Pectin Solution
4. Sugar Solution
5. Glucose Solution

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation Vessel.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

1. Jelly Processing Vessel

Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Vaseline
2. Yellow Petroleum Jelly
3. Soft Paraffin
4. Mineral Jelly
5. Petrolatum
6. White Petrolatum

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation Vessel.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

1. Jelly Processing Vessel

Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Vaseline
2. Yellow Petroleum Jelly
3. Soft Paraffin
4. Mineral Jelly
5. Petrolatum
6. White Petrolatum

A Limpet Coil Jacketed Tank is an industrial vessel designed for applications where precise temperature control is essential, especially in chemical, food, pharmaceutical, and cosmetic industries. This type of tank combines a limpet coil with a jacketed tank to allow for controlled heating or cooling during the mixing, storing, or processing of various materials.