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Liquid Hand Wash Processing Plant
Minimum Order Quantity: 1 Piece
Model Name/Number | FPS-HWP |
Capacity | 1000 Liters |
Usage/Application | Mixing |
Material | S. S-316L |
Shape | Cylindrical |
Powder Mixing | No |
Brand | FPS |
Design Type | Customized |
Phase | 3 Phase |
Automation Grade | Semi-Automatic |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Liquid Hand-wash & Dish-wash which is specially designed indigenous unit for a complete process involved in processing of a range of detergent liquids.
Salient Features:
- Batch Volumes: up to 5000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Components:
- Mixing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Additional Information:
- Item Code: 777
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
SLES Dilution System
Minimum Order Quantity: 1 Piece
Product Brochure
Automation Grade | Semi-Automatic |
Design Type | Customized |
Brand | FPS |
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Finishing | Mirror |
Material | S. S-316L |
Voltage | 220 V |
Country of Origin | Made in India |
FPS SLES Dilution Plant is specially designed indigenous unit for a complete process involved for processing of concentrated SLES (70%) to dilute SLES (27%).
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Vacuum Processing unit to prevent foaming of SLES
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Desired amount of water is pumped into the SLES dilution vessel based on the batch size.
- Vacuum is created in the vessel to prevent foaming while SLES mixing.
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable homogeneous solution with super fine texture.
- SLES is dosed at a controlled rate directly into the multi-stage mixer and the circulation continues in the vessel.
- Once the required volume of SLES is dosed, the prepared batch is pumped to the buffer storage vessel
Components:
- SLES Dilution Vessel
Vacuum based Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of a propeller type stirrer is provided for agitating the liquid and preparing a homogeneous phase.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the SLES dilution Vessel along with a re-circulation loop for uniform mixing, homogenizing and texture improvement.
- Transfer & Feed Pumps
Specially designed bump pump is used to transfer the material from the Homogenization vessel to the Storage Vessel.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Additional Information:
- Item Code: 8907
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Liquid Detergent Processing Plant
Minimum Order Quantity: 1 Piece
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Automation Grade | Semi-Automatic |
Design Type | Standard |
Brand | FPS |
Machine Body Material | S. S-316L |
Phase | 3 Phase |
Voltage | 220 V |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Liquid Hand-wash & Dish-wash which is specially designed indigenous unit for a complete process involved in processing of a range of detergent liquids.
Salient Features:
- Batch Volumes: up to 5000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Components:
- Mixing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Additional Information:
- Item Code: 756
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Astringent Lotion Processing Plant
Minimum Order Quantity: 1 Piece
Automation Grade | Semi-Automatic |
Design Type | Customized |
Brand | FPS |
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Finishing | Mirror |
Material | S. S-316L |
Voltage | 220 V |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Petroleum Jelly which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.
Salient Features:
- Batch Volumes: up to 5000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation Vessel.
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Jelly Processing Vessel
Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Vaseline
- Yellow Petroleum Jelly
- Soft Paraffin
- Mineral Jelly
- Petrolatum
- White Petrolatum
Additional Information:
- Item Code: 68986
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Hand Sanitizer Processing Plant
Minimum Order Quantity: 1 Piece
Product Brochure
Output Capacity | 1 tons/day |
Design Type | Customized |
Design | cGMP model |
Mixing | High Shear Homogenizer |
Sanitizer Processing Plant | FPS make |
Capacity | 1000 Liters |
FPS provides a complete Processing Plant for Sanitizer which is specially designed indigenous unit for a complete process involved in processing of a range of sanitizers.
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Components:
- Sanitizer Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.
- Transfer Pump
Selected pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Top mounted high shear homogenizer mounted at the top of processing vessel for homogenizing the material in the vessel.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Hand Sanitizer
- Hand Rub
- Antiseptic Hand Gel
- Alcohol Based Sanitizers (Ethanol/Isopropyl)
- Ammonia based sanitizers (Benzethonium/Benzalkonium Chloride)
- Silver/Iodine based sanitizers
- Chlorine based sanitizers (Chlorhexidine/Cetrimonium)
- Triclosan based sanitizers
- Essential Oil based sanitizers (Cinnamon, Clove, Thymol).
Additional Information:
- Item Code: 7854
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Vaseline Processing Plant
Minimum Order Quantity: 1 Piece
Product Brochure
Automation Grade | Semi-Automatic |
Design Type | Customized |
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Finishing | Mirror |
Material | S. S-316L |
Voltage | 220 V |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Petroleum Jelly which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.
Salient Features:
- Batch Volumes: up to 5000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation Vessel.
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Jelly Processing Vessel
Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Vaseline
- Yellow Petroleum Jelly
- Soft Paraffin
- Mineral Jelly
- Petrolatum
- White Petrolatum
Additional Information:
- Item Code: 6986
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden Box
Ointment Processing Plant
Minimum Order Quantity: 1 Piece
Automation Grade | Semi-Automatic |
Capacity | 1000 Liters |
Design | Customized |
Material | S. S-316L |
Voltage | 220 V |
Power | 20 HP |
Warranty | 1 year |
Surface Finishing | Mirror |
Model Name/Number | FPS-OPP |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Ointments
- Lotions
- Face Cream
- Moisturizers
Additional Information:
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Ointment Cream Processing Plant
Minimum Order Quantity: 1 Piece
Automation Grade | Semi-Automatic |
Capacity | 1000 Liters |
Design | Customized |
Material | S. S-316L |
Voltage | 220 V |
Power | 20 HP |
Warranty | 1 year |
Surface Finishing | Mirror |
Model Name/Number | FPS-OPP |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Ointments
- Lotions
- Face Cream
- Moisturizers
Additional Information:
- Item Code: 6876
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Moisturising Cream Processing Plant
Minimum Order Quantity: 1 Piece
Automation Grade | Semi-Automatic |
Design Type | Customized |
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Finishing | Mirror |
Material | S. S-316L |
Voltage | 220 V |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Ointments
- Lotions
- Face Cream
- Moisturizers
Additional Information:
- Item Code: 68767
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Cosmetic Cream Processing Plant
Minimum Order Quantity: 1 Piece
Automation Grade | Semi-Automatic |
Capacity | 1000 Liters |
Design | Customized |
Material | S. S-316L |
Voltage | 220 V |
Power | 20 HP |
Warranty | 1 year |
Surface Finishing | Mirror |
Model Name/Number | FPS-CPP |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Ointments
- Lotions
- Face Cream
- Moisturizers
Additional Information:
- Item Code: 6798
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden
Skin Lotion Processing Plant
Minimum Order Quantity: 1 Piece
Automation Grade | Semi-Automatic |
Design Type | Customized |
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Finishing | Mirror |
Material | S. S-316L |
Voltage | 220 V |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.
Salient Features:
- Batch Volumes: up to 2000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Ointments
- Lotions
- Face Cream
- Moisturizers
Additional Information:
- Item Code: 6898
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden Box
Petroleum Jelly Processing Plant
Minimum Order Quantity: 1 Unit
Automation Grade | Semi-Automatic |
Design Type | Customized |
Capacity | 1000 Liters |
Power Consumption | 10 HP |
Finishing | Mirror |
Material | S. S-316L |
Voltage | 220 V |
Country of Origin | Made in India |
FPS provides a complete Processing Plant for Petroleum Jelly which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.
Salient Features:
- Batch Volumes: up to 5000 Litres
- O. C: S. S-304/S. S-316L
- Compliance: current Good Manufacturing Practise (cGMP) compliance approved
- Scrapers with Anchor Agitator and perforated blades for efficient mixing
- Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
- High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
- Cleaning in Place (CIP) able unit
- Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
- Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
- Pipeline, Valves & Working Platform: All in S. S.
Process:
- Water Phase is heated, mixed and prepared in the Water Phase Vessel.
- Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
- The prepared phases are pumped into the Jelly Preparation Vessel.
- The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
- Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
- The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.
Components:
- Jelly Processing Vessel
Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.
- Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.
- High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.
- Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.
- Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.
- Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.
Applications:
- Vaseline
- Yellow Petroleum Jelly
- Soft Paraffin
- Mineral Jelly
- Petrolatum
- White Petrolatum
Additional Information:
- Production Capacity: 10
- Delivery Time: 6 weeks
- Packaging Details: Wooden