Personal Care Plants

Product Details:

FPS provides a complete Processing Plant for Liquid Hand-wash & Dish-wash which is specially designed indigenous unit for a complete process involved in processing of a range of detergent liquids.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Components:

1. Mixing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Additional Information:

• Item Code: 777
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS SLES Dilution Plant is specially designed indigenous unit for a complete process involved for processing of concentrated SLES (70%) to dilute SLES (27%).

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Vacuum Processing unit to prevent foaming of SLES
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect mixing, homogenizing and smooth texture with adjustable shear rate
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Desired amount of water is pumped into the SLES dilution vessel based on the batch size.
• Vacuum is created in the vessel to prevent foaming while SLES mixing.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable homogeneous solution with super fine texture.
• SLES is dosed at a controlled rate directly into the multi-stage mixer and the circulation continues in the vessel.
• Once the required volume of SLES is dosed, the prepared batch is pumped to the buffer storage vessel

Components:

1. SLES Dilution Vessel

Vacuum based Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of a propeller type stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the SLES dilution Vessel along with a re-circulation loop for uniform mixing, homogenizing and texture improvement.

1. Transfer & Feed Pumps

Specially designed bump pump is used to transfer the material from the Homogenization vessel to the Storage Vessel.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Additional Information:

• Item Code: 8907
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Liquid Hand-wash & Dish-wash which is specially designed indigenous unit for a complete process involved in processing of a range of detergent liquids.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Components:

1. Mixing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Additional Information:

• Item Code: 756
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Petroleum Jelly which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation Vessel.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

1. Jelly Processing Vessel

Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Vaseline
2. Yellow Petroleum Jelly
3. Soft Paraffin
4. Mineral Jelly
5. Petrolatum
6. White Petrolatum

Additional Information:

• Item Code: 68986
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Petroleum Jelly which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation Vessel.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

1. Jelly Processing Vessel

Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Vaseline
2. Yellow Petroleum Jelly
3. Soft Paraffin
4. Mineral Jelly
5. Petrolatum
6. White Petrolatum

Additional Information:

• Item Code: 6986
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden Box

Product Details:

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

Additional Information:

• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

Additional Information:

• Item Code: 6876
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

Additional Information:

• Item Code: 68767
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

Additional Information:

• Item Code: 6798
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

Additional Information:

• Item Code: 6898
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden Box

Product Details:

FPS provides a complete Processing Plant for Petroleum Jelly which is specially designed indigenous unit for a complete process involved in processing of a range of petroleum jelly.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation Vessel.
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

1. Jelly Processing Vessel

Triple jacketed insulated cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Vaseline
2. Yellow Petroleum Jelly
3. Soft Paraffin
4. Mineral Jelly
5. Petrolatum
6. White Petrolatum

Additional Information:

• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden

Product Details:

FPS provides a complete Processing Plant for Sanitizer which is specially designed indigenous unit for a complete process involved in processing of a range of sanitizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Components:

1. Sanitizer Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

1. Transfer Pump

Selected pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Top mounted high shear homogenizer mounted at the top of processing vessel for homogenizing the material in the vessel.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

• Hand Sanitizer
• Hand Rub
• Antiseptic Hand Gel
• Alcohol Based Sanitizers (Ethanol/Isopropyl)
• Ammonia based sanitizers (Benzethonium/Benzalkonium Chloride)
• Silver/Iodine based sanitizers
• Chlorine based sanitizers (Chlorhexidine/Cetrimonium)
• Triclosan based sanitizers
• Essential Oil based sanitizers (Cinnamon, Clove, Thymol).

Additional Information:

• Item Code: 7854
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden