Food Processing Plant

Product Details:

FPS provides a range of Ketchup & Sauce Processing Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

Product Details:

FPS provides a complete range of mayonnaise processing plant that comprises of the following:

·        Double Jacketed Mixing Vessel comprising of anchor type scraper agitators with perforated blades.

·        Aqueous Phase preparation vessel with a high shear mixing unit to dissolve gums/starch into the water.

·        Oil Dosing Vessel with an outlet valve to control the flow of oil into the homogenizer.

·        Multi-Stage High Shear Homogenizer Mixer to form a perfectly stable emulsion of both phases.

·        Electronic Control Panel comprising of suitable starters and automation.

Features:

·        M.O.C : S.S. 304 / S.S. 316L / Other Material as per request

·        Suitable for Volumes up to 1000kg batch size

·        Double Jacket for heating/cooling for each vessel

·        Feeding hopper/chute based on capacity for feeding

·        Sight Glass  & Light Glass

·        Automation with PLC based panel along with recipe control and call back option

Additional Information:

• Production Capacity: 20
• Delivery Time: 6 weeks
• Packaging Details: Wooden Box

Product Details:

FPS provides a range of Mayonnaise Processing Machine, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Type: Vacuum, Non-Vacuum
• O.C : S.S. 304, S.S. 316L
• Volume: 20 to 2,000 kg per batch
• Vessels: Double Jacket for heating/cooling
• Material Feed:Aqueous Phase Vessel: Along with High Shear Emulsifier for premixing, Oil Phase Vessel: Along with anchor type agitator with scrappers & Powder Feeding: Feeding hopper/chute

• High Shear Homogenizer: Multi-Stage, Two-Stage Inline Homogenizer for finer particle size
• Accessories: Sight Glass, Light Glass, Vacuum Relief Valve, Pressure Safety Valve, Open-able Lid with Pneumatic cylinders, and much more
• Automation: Semi-Automatic with IP-55 panel with controls, Automatic with PLC based panel along with HMI

Product Details:

FPS provides a range of Semi Automatic Tomato Ketchup Processing Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

Product Details:

FPS provides a range of Tomato Processing Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

Product Details:

FPS provides a range of Tomato Paste And Puree Processing Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

Product Details:

FPS provides a range of Tomato Ketchup Plant, each setup is tailor designed to the required specifications on the basis of the formula and process parameters at each stage of the process. The heart of the system is the high shear homogenizer, used to achieve a finer droplet size and smooth texture of the product. Further, we have classified the specifications of the unit as follows:

• Steam Jacketed Tilting Kettles: For boiling of vegetables
• Fruit Mill: To break hard material into particulates or form a smooth slurry for the pulper
• Pulper: To make fine pulp of the material and separate the waste from the pulp
• Pulp Collection Tank: S.S. rectangular vessel with bottom outlet
• Pulp Feed Pump: Pulp feed pump to the cooking kettles
• Steam Jacketed Fixed Kettles: For final sauce preparation
• High Shear Homogenizer (Inline/Batch type): To provide a smooth fine texture to the product
• Buffer Vessel: To store the prepared product before packaging

Product Details:

FPS provides a complete range of mayonnaise processing plant that comprises of the following:

·        Double Jacketed Mixing Vessel comprising of anchor type scraper agitators with perforated blades.

·        Aqueous Phase preparation vessel with a high shear mixing unit to dissolve gums/starch into the water.

·        Oil Dosing Vessel with an outlet valve to control the flow of oil into the homogenizer.

·        Multi-Stage High Shear Homogenizer Mixer to form a perfectly stable emulsion of both phases.

·        Electronic Control Panel comprising of suitable starters and automation.

Features:

·        M.O.C : S.S. 304 / S.S. 316L / Other Material as per request

·        Suitable for Volumes up to 1000kg batch size

·        Double Jacket for heating/cooling for each vessel

·        Feeding hopper/chute based on capacity for feeding

·        Sight Glass  & Light Glass

·        Automation with PLC based panel along with recipe control and call back option

Additional Information:

• Production Capacity: 20
• Delivery Time: 6 Weeks
• Packaging Details: Wooden Box

Product Details:

FPS provides a range of Sugar Syrup Preparation Plant that includes a complete setup for processing a range of fruits and flavors, each having a tailor designed process specially designed based on the process requirement for a particular flavor. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

1. Boiling: Tilting Kettles
2. Crushing: Fruit Mills/Hammer Mills
3. Pulping: Single Stage/Dual Pulper
4. Syrup Preparation: Steam Jacketed kettles with scraper and agitator for dissolving higher concentrate of sugar into water, even high shear mixers may be used for certain higher concentrate syrups
5. Filtration: Syrup Filter Press which are Highly efficient inline filters for up to 100 micron filtration comprising of transfer pump
6. Cooling/Buffer: Jacketed Vessels with agitators
7. Packaging: Filling unit followed by suitable sealing and capping

Applications:

1. Sugar Syrup ( up to 70 Brix)
2. Sharbat

Product Details:

FPS provides a range of Invert Sugar Syrup Manufacturing Plant that include complete setup for processing complete range of inward syrups. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

Processing Sections:

1. Dosing Station: Adequate water and sugar dosing systems are used like flow meter for water and load cells for sugar dosing.
2. Syrup Preparation: Jacketed kettles with scraper and agitator for dissolving higher concentrate of sugar into water, even high shear mixers may be used for certain higher concentrate syrups. The temperature is maintained within the range of 45 degrees using water-chiller connection to the vessel jacket to avoid browning in the syrup.
3. Filtration: Syrup Filter Press which are Highly efficient inline filters for up to 100 micron filtration comprising of transfer pump.
4. Cooling/Buffer: Jacketed Vessels with agitators
5. Packaging: Filling unit followed by suitable sealing and capping

Applications:

1. Pharmaceuticals
2. Confectionery
3. Food Flavours & Ingredients
4. Food Processing

Product Details:

FPS provides a range of Vegetable Juice Processing Plant that include complete setup for processing a range of vegetables, each one having a tailor designed process specially designed based on the process requirement for particular vegetable. The plant specifications can be further classified as following:

• Type: Automatic or Semi-Automatic
• O.C : S.S. 304, S.S. 316L
• Volume: 500 to 2,000 kg per batch

1. Washing & Cleaning: Rotary Drum Washers/ Belt or Conveyor Washers
2. Boiling: Tilting Kettles
3. Crushing: Fruit Mills/Hammer Mills
4. Pulping: Single Stage/Dual Pulper
5. Mixing: Fixed jacketed kettles with agitators
6. Homogenizing: Batch Shear Homogenizers/Inline Shear Homogenizers
7. Cooling: Jacketed Vessels with agitators
8. Packaging: Filling unit followed by suitable sealing and capping

Product Details:

FPS range of vegetable/ fruit juice processing includes complete setup for processing a range of fruits and vegetables, each one having a tailor designed process specially designed basis on the process requirement for particular fruit/vegetable. The plant specifications can be further classified on the following:

·         Type: Automatic or Semi-Automatic

·         M.O.C : S.S. 304, S.S. 316L

·         Volume: 500 to 2,000 kg per batch

·         Processing Sections:

A.      Washing & Cleaning: Rotary Drum Washers/ Belt or Conveyor Washers

B.      Boiling: Tilting Kettles

C.      Crushing: Fruit Mills/Hammer Mills

D.     Pulping: Single Stage/Dual Pulper

E.      Mixing: Fixed jacketed kettles with agitators

F.       Homogenizing: Batch Shear Homogenizers/Inline Shear Homogenizers

G.     Cooling: Jacketed Vessels with agitators

H.     Packaging: Filling unit followed by suitable sealing and capping

Applications:

1.      Apple Juice

2.      Mango Juice

3.      Aloe Vera Juice

4.      Orange Juice

5.      Avocado Juice

6.      Pine Apple Juice

7.      Litchi Juice

8.      Tomato Juice

9.      Pomegranate Juice

Additional Information:

• Item Code: 8760
• Production Capacity: 10
• Delivery Time: 6 weeks
• Packaging Details: Wooden Box