Fluid Process Solutions
Fluid Process Solutions
Koramangala, Bengaluru, Karnataka
GST No. 29AQTPT9710H1ZZ
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Industrial Plants & Machines

Providing you the best range of antacid processing machine, face pack processing plant, shampoo processing plant, attritor machine, toothpaste processing plant and digene processing machine with effective & timely delivery.

Antacid Processing Machine

Antacid Processing Machine
  • Antacid Processing Machine
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Approx. Price: Rs 2.25 Lakh / PieceGet Latest Price

Product Details:

Capacity1000 kg/hour
FinishingPolished
MaterialMS
Voltage240 V
Country of OriginMade in India
Usage/ ApplicationAntacid Processing

FPS provides a range of Antacids Processing Machine that are tailor designed to individual process description, for a wide range of batch sizes and processes involved to produce a range of coatings. The basic idea for the coating processing involves induction, wetting, dispersing, homogenizing, and reducing particle size of pigments, fillers, and thickeners in water to form homogeneous slurry for the coating.


Coatings are widely used to serve various purposes in the pharmaceutical industry like masking taste, changing product colour, facilitating modified drug release and majorly coating/protecting the product.


Salient Features:

  • O. C: S. S-316L
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • Scrapers with Anchor Agitator and perforated blades for efficient mixing
  • Vessels: Double jacketed vessels for heating/cooling helps maintain the process parameters
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel & Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.


Components:

Mixing Vessel:
Double jacketed cylindrical tank with torispherical dish end both at top and bottom comprising of a propeller type stirrer/anchor agitator which is provided for agitating the liquid and preparing a homogeneous phase.


High Shear Homogenizer: 
Batch High Shear Homogenizer is used for wet milling, dispersion and de-agglomeration of the powders into the liquids. Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or automatic with PLC based panel comprising of HMI display.

Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

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Face Pack Processing Plant

Face Pack Processing Plant
  • Face Pack Processing Plant
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Approx. Price: Rs 18 Lakh / UnitGet Latest Price

Product Details:

Automation GradeAutomatic
BrandFPS
Capacity1000 LPH
Power Consumption5 HP
MaterialMS
Voltage240 V
Country of OriginMade in India

FPS provides a complete Processing Plant for Face Pack, Face Gel and Shower Gel which is specially designed indigenous unit for a complete process involved in processing of a range of facial care products.

Salient Features:

  • Batch Volumes: up to 2500 Litres
  • O. C: S. S-304/S. S-316L
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • Scrapers with Anchor Agitator and perforated blades for efficient mixing
  • Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.

Components:

  1. Mixing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

  1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

  1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

  1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

  1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

  1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

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Shampoo Processing Plant

Shampoo Processing Plant
  • Shampoo Processing Plant
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Approx. Price: Rs 14 Lakh / pieceGet Latest Price

Product Details:

Production Capacity1000 LPH
Automation GradeAutomatic
Phase3 Phase
Power SourceElectric
Voltage240 V
Corrosion ResistanceYes

FPS provides a complete Shampoo Processing Plant which is specially designed indigenous unit for a complete process involved in processing of a range of shampoos and conditioners.


Salient Features:

  • Batch Volumes: up to 5000 Litres
  • O. C: S. S-304/S. S-316L
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • Scrapers with Anchor Agitator and perforated blades for efficient mixing
  • Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.


Process:

  • Water Phase is heated, mixed and prepared in the Water Phase Vessel.
  • Wax/Oil Phase is heated, mixed and prepared in the Wax/Oil Phase Vessel.
  • The prepared phases are pumped into the Jelly Preparation
  • The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
  • Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
  • The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.


Components:

Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.


Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.


High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.


Storage Vessel
Double jacketed cylindrical tank with torispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.


Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

 


Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

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Attritor Machine

Attritor Machine
  • Attritor Machine
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Approx. Price: Rs 99,000 / UnitGet Latest Price

Product Details:

Power20 HP
Capacity200 LPH
MaterialMild Steel
Ring Diameter1500 mm
Speed1440 rpm
Country of OriginMade in India
Warranty1 Year

FPS range of Attritor Machine are widely used to prepare homogeneous dispersions repeatedly under controlled conditions. Our Attritors are made of Stainless Steel Vessel either in SS 304 or SS 316 or Mild Steel Construction with Mild Steel Jacket for cooling the temperature of material to be processed within the machine. All the Ingredients are dosed into the machine and with the grinding media either Ceramic Beads or Steel Balls. Then, Machine is allowed to Mix and Grind the Product. In certain time a particle size of a few microns is achieved.


Attritors are also known as agitated vertical ball mills wherein the material is fed into the charged vertical tank which is filled with grinding media. Both the material and media are then agitated wherein the media exerts a shear impact force on the material which provides a final product which is well dispersed and grinded to micron level ranging within few microns. No premixing/dispersion is required for attritor mills.


A Ball Valve at the bottom discharges the batch on time. The machine has extra facility to speedily discharge the material with tilting type system, no ungrinded pigment get deposited in the vessel or even a re-circulation arrangement can be provided for certain applications. The shaft RPM of this series ranges from 600 to 1400. Dry Grinding Attritors provide fast, efficient grinding, resulting in extremely fine material measured in Microns. 1 to 3 mm Beads can be used and Different Disc designs are also available.

  • Chamber M.O.C : Hardened Steel/Special Alloys/S.S.304/S.S.316L.
  • Models ranging from 5L to 300L Chamber Size.
  • Shaft Sealing : Double Mechanical Seal.
  • Jacket : Double Jacketed Chamber for Temperature Control.
  • Instrumentation : Pressure Switch/Temperature Gauge
  • Pendant with ON/OFF and Emergency Switch.
  • Optionals : Inverter/VFD for Variable Speed, Flameproof Motor, Control Panel with Suitable Starter – VFD or S/D.


Features:

  • Superior Quality
  • Simple to Operate
  • Low Power Consumption
  • Compact and Rugged Design
  • Customized Automation
  • Flawless and Consistent Performance
  • Easy to Install
  • Negligible Maintenance Required
  • Premixing not Required
  • Easy Washing
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Toothpaste Processing Plant

Toothpaste Processing Plant
  • Toothpaste Processing Plant
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Approx. Price: Rs 18 Lakh / UnitGet Latest Price

Product Details:

Automation GradeAutomatic
Capacity1200 LPH
Power Consumption5 HP
MaterialMS
Voltage240 V
Country of OriginMade in India

FPS provides a complete Toothpaste Processing Plant which is specially designed indigenous unit for a complete process involved in processing of a range of toothpastes.


Salient Features:

  • Batch Volumes: up to 2500 Litres
  • O. C: S. S-304/S. S-316L
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • Scrapers with Anchor Agitator and perforated blades for efficient mixing
  • Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps maintain the process parameters
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel & Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.

Components:


Toothpaste Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.


Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

High Shear Homogenizer


Specially designed Multi-Stage Inline
High Shear Homogenizer is assembled in line with the Homogenization Vessel with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.


Bottom mounted high shear homogenizer is mounted at the bottom of toothpaste processing vessel for homogenizing the viscous material in the vessel.


Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.


Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.


Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

 

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Digene Processing Machine

Digene Processing Machine
  • Digene Processing Machine
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Approx. Price: Rs 17 Lakh / UnitGet Latest Price

Product Details:

Usage/ApplicationIndustrial
Type Of MachinesDigene Processor
Capacity600 kg/hour
BrandFPS
MaterialMS
Automation GradeAutomatic
Power SourceElectric
Voltage240 V
Country of OriginMade in India

FPS provides a range of Antacids Processing Plants that are tailor designed to individual process description, for a wide range of batch sizes and processes involved to produce a range of coatings. The basic idea for the coating processing involves induction, wetting, dispersing, homogenizing, and reducing particle size of pigments, fillers, and thickeners in water to form homogeneous slurry for the coating.

Coatings are widely used to serve various purposes in the pharmaceutical industry like masking taste, changing product colour, facilitating modified drug release and majorly coating/protecting the product.

Salient Features:

  • Batch Volumes: up to 5,000 Litres
  • O. C: S. S-316L
  • Compliance: current Good Manufacturing Practise (cGMP) compliance approved
  • Scrapers with Anchor Agitator and perforated blades for efficient mixing
  • Vessels: Double jacketed vessels for heating/cooling helps maintain the process parameters
  • High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
  • Cleaning in Place (CIP) able unit
  • Control Unit: Semi-Automatic with IP-55 panel & Automatic with PLC based panel comprising of HMI display
  • Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
  • Pipeline, Valves & Working Platform: All in S. S.

Components:

  1. Mixing Vessel:

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of a propeller type stirrer/anchor agitator which is provided for agitating the liquid and preparing a homogeneous phase.

  1. High Shear Homogenizer

B.1. Batch High Shear Homogenizer is used for wet milling, dispersion and de-agglomeration of the powders into the liquids.

B.2. Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

  1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or automatic with PLC based panel comprising of HMI display.

  1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

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Reach Us
Deepanshu Khurana (Head Business Develeopment)
Fluid Process Solutions
Koramangala, Bangalore
Bengaluru - 560095, Karnataka, India


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