Fluid Process Solutions

FPS provides a complete Shampoo Processing Plant which is specially designed indigenous unit for a complete process involved in processing of a range of shampoos and conditioners.

Salient Features:

• Batch Volumes: up to 5000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax/Oil Phase is heated, mixed and prepared in the Wax/Oil Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture.
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:

Vacuum based Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

High Shear Homogenizer
Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

Storage Vessel
Double jacketed cylindrical tank with torispherical dish end both top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

FPS provides a complete Processing Plant for Ointments, Creams, Lotions & Moisturisers which is specially designed indigenous unit for a complete process involved in processing of a range of creams, lotions and moisturizers.

Salient Features:

• Batch Volumes: up to 2000 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Process:

• Water Phase is heated, mixed and prepared in the Water Phase Vessel.
• Wax Phase is heated, mixed and prepared in the Wax Phase Vessel.
• The prepared phases are pumped into the Jelly Preparation
• The process temperature is maintained in the manufacturing vessel and the mix is emulsified via specially designed Multi-Stage Homogenizer to achieve a stable emulsion with super fine texture
• Once the emulsion is formed, other active ingredients/colours are added and mixed thoroughly and perfume is added in certain cases as per requirement.
• The prepared product is then transferred to the storage vessel through a bump pump, specially designed for the application.

Components:                

1. Vacuum based Processing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

Applications:

1. Ointments
2. Lotions
3. Face Cream
4. Moisturizers

FPS provides a range of Tablet Coating Processing Plants which are tailor designed to individual process description, designed for a wide range of batch sizes and processes involved to produce a range of antacids. The basic processes involved in the process are liquid-powder dispersion, aqueous phase preparation, and homogenization for final smooth texture.

An antacid is a substance which neutralizes stomach acidity and is used to relieve heartburn, indigestion or an upset stomach. Some antacids have been used in the treatment of constipation and diarrhoea. Currently marketed antacids contain salts of aluminium, calcium, magnesium, or sodium.

Salient Features:

• Batch Volumes: up to 5,000 Litres
• O. C: S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Double jacketed vessels for heating/cooling helps maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Components:

1. Mixing Vessel:

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of a propeller type stirrer/anchor agitator which is provided for agitating the liquid and preparing a homogeneous phase.

1. High Shear Homogenizer

B.1. Batch High Shear Homogenizer is used for wet milling, dispersion and de-agglomeration of the powders into the liquids.

B.2. Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

FPS provides a complete Processing Plant for Face Pack, Face Gel and Shower Gel which is specially designed indigenous unit for a complete process involved in processing of a range of facial care products.

Salient Features:

• Batch Volumes: up to 2500 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps to maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Components:

1. Mixing Vessel

Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase and a bottom mounted homogenizer can also be provided.

1. Transfer Pump

Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

1. High Shear Homogenizer

Specially designed Multi-Stage Inline High Shear Homogenizer is assembled in line with the Homogenization Vessel along with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

1. Storage Vessel

Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

1. Control Panel

The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

1. Piping, Valves & Working Platform

All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.

FPS provides a complete Toothpaste Processing Plant which is specially designed indigenous unit for a complete process involved in processing of a range of toothpastes.

Salient Features:

• Batch Volumes: up to 2500 Litres
• O. C: S. S-304/S. S-316L
• Compliance: current Good Manufacturing Practise (cGMP) compliance approved
• Scrapers with Anchor Agitator and perforated blades for efficient mixing
• Vessels: Triple jacketed vessels for heating/cooling with insulation/cladding which helps maintain the process parameters
• High Shear Homogenizer (Bottom Mounted/Top Mounted/Inline Type) for perfect emulsification and smooth texture with adjustable shear rate for shear sensitive products
• Cleaning in Place (CIP) able unit
• Control Unit: Semi-Automatic with IP-55 panel & Automatic with PLC based panel comprising of HMI display
• Safety Features: Vacuum Relief Valve with Indicator Gauge, Pressure Safety Valve, Limit Switch for lid lifting, Emergency Switch
• Pipeline, Valves & Working Platform: All in S. S.

Components:

Toothpaste Processing Vessel
Triple jacketed insulated vacuum based cylindrical tank with torrispherical dish end both at top and bottom comprising of a semi-contra type agitator stirrer is provided for agitating the liquid and preparing a homogeneous phase.

Transfer Pump
Twin lobe pump used to pump the material from the mixing vessel to the homogenizer and buffer storage vessel.

High Shear Homogenizer

Specially designed Multi-Stage Inline
High Shear Homogenizer is assembled in line with the Homogenization Vessel with a re-circulation loop for uniform mixing, reduced particle size and texture improvement.

Bottom mounted high shear homogenizer is mounted at the bottom of toothpaste processing vessel for homogenizing the viscous material in the vessel.

Storage Vessel
Double jacketed cylindrical tank with torrispherical dish end both at top and bottom comprising of an anchor agitator with scrappers to ensure a slow speed agitation of the prepared product before filling/packaging of the product.

Control Panel
The electrical control panel comprising of suitable starters, relays, switches, etc along with controls, indication of various parameters. May be Semi-Automatic with IP-55 panel or Automatic with PLC based panel comprising of HMI display.

Piping, Valves & Working Platform
All internal pipeline along with TC-clamps, butterfly valves in S. S along with a working platform for material dosing and operational features.