Fluid Process Solutions

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

FPS provides a range of Asphalt Emulsion Plant for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

FPS provides a range of Bitumen Emulsion Plants for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• Capacity: up to 20 Tons Per Hour (TPH)
• M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Our high-performance CRMB Plant is engineered to produce superior quality Crumb Rubber Modified Bitumen, designed to enhance the durability and longevity of road surfaces. By integrating recycled rubber into bitumen, our plant provides an eco-friendly solution that improves resistance to rutting, thermal cracking, and oxidation.

Built for heavy-duty industrial use, this plant ensures a precise, homogeneous blend of bitumen and crumb rubber, meeting international road construction standards and MORTH specifications.

Cutback Bitumen Plant is prepared by adding controlled amounts of petroleum distillates such as kerosene. This is done to reduce the viscosity of the bitumen temporarily so that it can penetrate pavements more efficiently or to allow spraying at temperatures that are too cold for successfully sprayed sealing with neat bitumen. Cutback Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Kerosene Feed pump: Gear type feed pump to feed Kerosene into the mill
3. Cutback Mill: High Shear colloid mill designed to perfectly mix the bitumen in kerosene in desired proportions
4. Control Panel: Electronic control system may be automatic or semi-automatic

FPS provides a range of Asphalt Emulsion Plant for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

FPS provides a range of Batch Type Bitumen Emulsion Plant for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• Capacity: up to 20 Tons Per Hour (TPH)
• M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

FPS provides a range of Turnkey Bitumen Emulsion Plant for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size

FPS provides a range of  10 Tons Per Hour Bitumen Emulsion Plantfor both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• Capacity: up to 20 Tons Per Hour (TPH)
• M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

FPS provides a range ofContinuous Bitumen Emulsion Plant  for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The plant is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• Capacity: up to 20 Tons Per Hour (TPH)
• M.O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

Polymer Modified Bitumen (PMB) is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

PMB Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen (PMB) is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

PMB Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Automatic Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Automatic Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen (PMB) is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

PMB Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

The GRC Mixer Homogenizer, manufactured by Fluid Process Solutions, is a premium industrial-grade mixing system engineered for high-performance dispersion and homogenization. This equipment is specifically designed to meet the rigorous demands of processing high-viscosity materials, making it an ideal choice for Paint Mixing and Bitumen Processing industries.

By integrating advanced high-shear technology, the GRC Mixer Homogenizer ensures a uniform distribution of particles, effectively eliminating lumps and achieving a stable, high-quality emulsion. Its robust construction and precision engineering allow for consistent performance in heavy-duty industrial environments, significantly reducing batch processing times while maintaining superior product integrity.

Key Features:

• High-Shear Dispersion: Optimized for breaking down solids and achieving fine particle size reduction.

• Industrial Durability: Built to handle the abrasive and heavy-duty nature of bitumen and chemical processing.

• Uniform Consistency: Ensures repeatable results across batches, enhancing final product quality for paints and coatings.

• Efficient Operation: Designed to maximize throughput and minimize energy consumption during intensive mixing cycles.

Technical Specifications

 

 

 

 

FPS provides a range of Bitumen Emulsion Processing Mill for both continuous and batch processes comprising of multiple sets of rotor-stator arrangement based on the process. The mill is capable to produce super fine emulsions achieving the finest droplet size.

• Type: Two- Stage, Four Stage
• Process: Batch Type/ Continuous Type
• Drive Motor (in H. P): 10 HP, 20 HP, 25 HP, 50 HP
• Capacity: up to 20 Tons Per Hour (TPH)
• O. C (Contact Parts): S. S-304, S. S-316L, M.S.
• Sealing Mechanism: Specially Impregnated Gland Packing
• Mounting: Sturdy frame for rigid support

 

 

 

5 Tons Per Hour Bitumen Emulsion Plant – Skid-Mounted Automatic System

The 5 Tons Per Hour Bitumen Emulsion Plant by Fluid Process Solutions is a high-efficiency industrial installation designed for the precision manufacturing of high-quality bitumen emulsions. Engineered for reliability and ease of deployment, this Skid-Mounted plant provides a compact yet powerful solution for road construction projects, allowing for rapid setup and consistent production of various emulsion grades, including RS, MS, and SS types.

Advanced Automation and Thermal Control

This plant features a fully Automatic control system that manages the complex ratios of bitumen, water, and emulsifiers with exacting precision. The integrated high-shear colloid mill ensures the perfect dispersion of bitumen particles into the aqueous phase, resulting in a stable and uniform emulsion. To maintain optimal processing temperatures, the system utilizes a high-performance burner fueled by LDO (Light Diesel Oil), ensuring rapid heating and thermal stability throughout the production cycle.

Skid-Mounted Portability and Durability

Built on a heavy-duty structural steel skid, this plant is designed for maximum mobility and structural integrity. The skid-mounted configuration allows the entire unit to be transported easily between different project sites, reducing installation time and infrastructure costs. Despite its portability, the plant is constructed with industrial-grade components to withstand continuous, heavy-duty operation in harsh outdoor environments.

Key Features:

• High Output Efficiency: Capable of producing 5 Tons Per Hour (TPH), making it ideal for medium-scale paving and road maintenance projects.

• Turnkey Skid Design: Minimal foundation work required; the plant arrives ready for quick assembly and commissioning.

• Precision Bitumen Grading: Optimized for processing high-performance binders, including VG40 grade bitumen.

• Energy Efficient: The 25 kW power load is distributed efficiently across the plant’s high-shear milling and pumping systems.

• Automatic Process Management: Ensures batch-to-batch consistency and reduces the need for manual intervention, minimizing operational errors.

Technical Specifications

 

Polymer Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Polymer Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Polymer Modified Bitumen (PMB) is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

PMB Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

Crumber Rubber Modified Bitumen Plant is one of the specially designed and engineered bitumen grades that are used in making pavements, roads for heavy duty traffic and home roofing solutions to withstand extreme weather conditions. PMB is typically made by combining bitumen with a styrene-butadiene-styrene (SBS) copolymer. The addition of the polymer makes the bitumen more elastomeric in nature.

Crumber Rubber Modified Bitumen Plant comprises of the following:

1. Bitumen Feed pump: Specially designed jacketed gear pump to feed Bitumen into the mill
2. Polymer Feeder: A screw type conveyor specially designed to feed polymer into the digestion tank
3. Polymer Digestion Tank: Suitable capacity tank as per the batch size
4. PMB Mill: Multi-Stage High Shear colloid mill designed to perfectly dissolve the polymer in the bitumen
5. Control Panel: Electronic control system may be automatic or semi-automatic

FPS provides a range of Electric Colloid Mill which comprises of multiple sets of rotor-stator arrangement based on the process. The mill is capable to produce super fine PMB achieving the finest droplet size. The mill is capable to handle SBS up to 4.5%.

 

 

 

FPS provides a range of Electric Colloid Mill which comprises of multiple sets of rotor-stator arrangement based on the process. The mill is capable to produce super fine PMB achieving the finest droplet size. The mill is capable to handle SBS up to 4.5%.

 

 

 

FPS provides a range of Electric Colloid Mill which comprises of multiple sets of rotor-stator arrangement based on the process. The mill is capable to produce super fine PMB achieving the finest droplet size. The mill is capable to handle SBS up to 4.5%.

 

 

 

FPS provides a range of Electric Colloid Mill which comprises of multiple sets of rotor-stator arrangement based on the process. The mill is capable to produce super fine PMB achieving the finest droplet size. The mill is capable to handle SBS up to 4.5%.

 

 

 

FPS provides a range of Electric Colloid Mill which comprises of multiple sets of rotor-stator arrangement based on the process. The mill is capable to produce super fine PMB achieving the finest droplet size. The mill is capable to handle SBS up to 4.5%.